ABB 1TGE120021R0110

Description

Detailed parameter table

ABB 1TGE120021R0110

Product introduction

The ABB 1TGE120021R0110 is a high – performance smart actuator, playing a pivotal role in industrial process control systems. As an integral part of ABB’s industrial automation product lineup, it is specifically engineered to control valves in a wide range of industrial pipelines, ensuring accurate regulation of fluid flow, pressure, and temperature.

This actuator is equipped with advanced micro – processing technology, which enables it to receive and process control signals from various sources, such as PLCs or DCSs, in a timely and accurate manner. By interfacing with different types of valves, including ball valves, butterfly valves, and globe valves, the 1TGE120021R0110 can precisely adjust the valve’s opening degree, thus controlling the flow rate of fluids like water, steam, chemicals, and oil in industrial processes. Whether it’s a large – scale power plant’s cooling water system or a petrochemical plant’s complex pipeline network, the 1TGE120021R0110 provides reliable and efficient valve control.

Core advantages and technical highlights

High – torque output with wide adaptability: The 1TGE120021R0110 offers a torque output range from 24 Nm to 250 Nm, making it suitable for valves of different sizes and operating conditions. In a large – diameter pipeline in an oil refinery, where high – torque valves are required to withstand high – pressure oil flow, this actuator can provide the necessary force for smooth valve operation. Its ability to adapt to various torque requirements reduces the need for multiple actuator models, simplifying inventory management for industrial users.

Flexible communication and control: With support for Hart and Profibus communication protocols, the 1TGE120021R0110 can be easily integrated into existing industrial control networks. In a modern factory’s automated production line, it can communicate with the central control system via Profibus, allowing operators to remotely monitor and adjust the valve’s status in real – time. The acceptance of both analog and digital input signals further enhances its control flexibility. For example, in a batch – type chemical production process, the actuator can be controlled by analog signals for continuous flow adjustment during the reaction process and by digital signals for emergency shutdowns.

Excellent environmental adaptability: Designed to operate in a temperature range of – 20 °C to +60 °C and with an IP65 protection class, the 1TGE120021R0110 can endure harsh industrial environments. In a mining site where dust is prevalent and the temperature can vary significantly, this actuator can still function reliably. The dust – proof and water – jet – proof design not only protects its internal components but also extends its service life, reducing maintenance costs in the long run.

High – precision control: The actuator can achieve a control accuracy of ±0.5% of the full – scale range, which is crucial for applications that demand precise flow regulation. In a pharmaceutical manufacturing plant, where accurate control of raw material flow is essential for product quality, the 1TGE120021R0110 ensures that the valves open and close with high precision, maintaining the stability of the production process.

User – friendly operation and maintenance: ABB’s user – friendly design 理念 is reflected in the 1TGE120021R0110. It is equipped with a simple – to – use control panel that allows on – site operators to easily perform parameter adjustments, function settings, and actuator action settings. The modular design of the actuator also simplifies maintenance. In case of component failure, technicians can quickly replace the faulty module, minimizing downtime.

Typical application scenarios

Water treatment plants: In a large – scale water treatment facility, the 1TGE120021R0110 is used to control the opening and closing of valves in the water intake, filtration, and distribution systems. For example, it can adjust the flow rate of raw water entering the treatment plant according to the water level in the reservoir, and control the dosage of chemicals during the water treatment process by precisely regulating the valves in the chemical dosing pipelines. The actuator’s high – precision control and reliable operation ensure the stable and efficient operation of the water treatment plant.

Power generation plants: In a coal – fired power plant, the 1TGE120021R0110 controls the valves in the steam pipelines, cooling water systems, and fuel supply pipelines. It can adjust the steam flow rate to the turbines to control the power generation output, and ensure the normal operation of the cooling water system by regulating the valves to maintain the appropriate water flow. In a gas – fired power plant, it can control the valves in the gas supply pipeline to ensure a stable gas supply for combustion. The actuator’s ability to withstand high – temperature and high – pressure environments makes it an ideal choice for power generation applications.

Chemical industry: In a chemical production plant, the 1TGE120021R0110 is widely used in various process pipelines. It can control the flow of reactants and products in the chemical reaction process, ensuring the accuracy of the reaction conditions. For example, in a polymerization reaction, it can precisely control the flow of monomer raw materials into the reactor. In the storage and transportation of chemicals, it can control the valves in the storage tank outlet pipelines and transportation pipelines, ensuring the safe and efficient transfer of chemicals. The actuator’s chemical – resistant materials and reliable performance are crucial for the safe operation of the chemical industry.

ABB 1TGE120021R0110

Related model recommendations

CM10: ABB’s compact motion controller, which can be integrated with the 1TGE120021R0110 in some complex industrial control scenarios. For example, in an automated production line where the movement of mechanical parts and the control of valves need to be coordinated, the CM10 can control the motion of mechanical components, while the 1TGE120021R0110 controls the valves, achieving seamless integration of different control functions.

ACS880 – 01: ABB’s variable speed drive. In applications where the flow rate needs to be adjusted continuously and smoothly, the ACS880 – 01 can be used in combination with the 1TGE120021R0110. For instance, in a water supply system, the ACS880 – 01 can adjust the speed of the water pump, and the 1TGE120021R0110 can control the valves to further optimize the water flow distribution.

DI01: ABB’s digital input module. The DI01 can be connected to the 1TGE120021R0110 to receive input signals from sensors such as limit switches. In a valve – control system, the DI01 can detect the valve’s position (open or closed) through limit switches and send the signal to the 1TGE120021R0110, enabling more accurate control of the valve’s operation.

DO01: ABB’s digital output module. The DO01 can be used to control actuators related to the 1TGE120021R0110. For example, it can control solenoid valves that are used to operate pneumatic actuators associated with the main valve controlled by the 1TGE120021R0110, expanding the control capabilities of the overall system.

CI854A: ABB’s Profibus DP communication module. If the 1TGE120021R0110 needs to be integrated into a Profibus – based industrial network with more complex communication requirements, the CI854A can enhance its network connectivity, allowing for seamless communication with other Profibus – connected devices, such as PLCs and HMIs.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the 1TGE120021R0110, ensure that the valve and its mounting base are clean and free of any debris. Check the flange size and mounting holes of the valve to ensure compatibility with the actuator. Use appropriate lifting equipment to handle the actuator due to its weight. Wear safety gloves and goggles during the installation process. Connect the communication cables (compatible with Hart or Profibus) and power cables according to the wiring diagram provided in the user manual. Make sure to route the cables away from high – voltage and high – temperature sources to avoid interference and damage.

Commissioning process: After installation, power up the 1TGE120021R0110 and check for any error messages on the control panel. Use the control panel to set the basic parameters, such as torque limits, rotation speed, and communication settings. Calibrate the actuator by manually operating the valve to its full – open and full – closed positions and setting the corresponding limits on the actuator. Conduct a series of test runs, starting with small – scale valve movements and gradually increasing the range. Monitor the actuator’s performance, including torque output, rotation speed, and control accuracy, and make any necessary adjustments to the parameters.

Maintenance suggestions: Regularly inspect the 1TGE120021R0110 for any signs of physical damage, such as cracks in the enclosure, loose connections, or signs of overheating. Clean the actuator periodically with a soft, dry cloth to remove dust and debris, especially in dusty environments. Check the communication connections for any signs of wear or damage. If communication errors occur, verify the communication settings on the actuator and the connected devices. Periodically review the actuator’s parameters to ensure that they are still optimized for the application. If the application requirements change, adjust the parameters accordingly. Replace any worn – out components, such as bearings or seals, with genuine ABB spare parts to ensure the continued reliable operation of the actuator. Lubricate the moving parts of the actuator at regular intervals as specified in the user manual to reduce friction and extend the service life.

Service and guarantee commitment

ABB provides a 2 – year warranty for the 1TGE120021R0110, covering defects in materials and workmanship. During this period, if the actuator fails due to manufacturing – related issues, ABB will provide a free replacement or repair. Customers can access ABB’s global technical support network, which is available 24/7 for troubleshooting and technical advice. ABB also offers a comprehensive library of technical documentation, including user manuals, programming guides, and application notes, to assist customers in using and maintaining the 1TGE120021R0110. In addition, optional on – site commissioning and maintenance services are available for customers who require hands – on support. ABB ensures the availability of spare parts for a reasonable period after the product’s production phase, minimizing the risk of system downtime due to unavailability of replacement parts. This commitment reflects ABB’s confidence in the 1TGE120021R0110’s reliability and its dedication to maximizing customer uptime in critical industrial applications.