ABB 3BHE039203R0101

Description

Detailed parameter table

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ABB 5SHY4045L0006

Product introduction

The ABB 3BHE039203R0101 is a high – performance power electronics module that plays a vital role in modern power – related and industrial automation applications. As part of ABB’s extensive power electronics product portfolio, it is developed to meet the complex power conversion and control requirements in various industries.

Based on ABB’s advanced power electronics technology and manufacturing expertise, this module integrates functions such as rectification, inversion, and power regulation. By connecting to power sources, loads, and control systems, it can efficiently convert electrical energy from one form to another, precisely control the power output, and ensure the stable operation of power – related systems. Whether in a large – scale power generation and distribution network, an industrial production line with high – power motor drives, or an emerging electric vehicle charging infrastructure, the 3BHE039203R0101 can provide reliable power conversion and control support, contributing to the efficient operation of the overall system.

Core advantages and technical highlights

Wide – range input voltage adaptability: With an input voltage range of 380 – 1000 VAC, the 3BHE039203R0101 can be easily integrated into different power grid systems around the world. In industrial applications where power grid voltages may vary, it eliminates the need for complex voltage – conversion equipment in many cases, reducing system complexity and costs. This adaptability also enhances the device’s compatibility and stability when connected to different power supplies.

Flexible output voltage adjustment: The ability to adjust the output voltage within a wide range, such as 0 – 900 VDC or 0 – 480 VAC, makes it highly versatile. In a renewable energy power generation system, it can adjust the output voltage to match the requirements of the grid – connected inverter or energy storage system. In industrial motor drives, it can provide the appropriate voltage to control the speed and torque of motors precisely, meeting the diverse power – conversion needs of different applications.

High power rating and efficiency: With a power rating of up to 500 kW and a conversion efficiency of up to 98%, it can handle large – scale power – conversion tasks while minimizing energy loss. In a large – scale data center’s power supply system, the high – power capacity can meet the substantial power demand, and the high efficiency can reduce energy consumption and operating costs. This high – power and high – efficiency combination is crucial for power – intensive applications.

Adjustable switching frequency: The switchable frequency within 1 – 20 kHz allows for optimization of the output waveform quality. In applications where low – harmonic output is required, such as in sensitive electronic equipment power supplies, a higher switching frequency can be selected to reduce harmonic distortion. In applications where heat generation needs to be minimized, a lower switching frequency can be used, providing flexibility in waveform control and heat management.

Rich communication interfaces: The presence of Modbus TCP/IP, CANopen, and Ethernet/IP communication interfaces enables seamless integration into different industrial and power – system networks. In a smart grid monitoring system, the Modbus TCP/IP interface can be used to transmit real – time power data and receive control commands from the monitoring center. The CANopen interface can communicate with other power – related devices in a local area network, and the Ethernet/IP interface can be used for high – speed data transfer and integration with upper – level control systems, enhancing the product’s connectivity and interoperability.

Wide operating temperature range: Operating within – 10 °C to +50 °C, the 3BHE039203R0101 can be used in various industrial environments. In a desert – based solar power plant, where the temperature can be extremely high during the day, this product can still maintain stable operation through proper heat – dissipation measures. In a cold – storage logistics center, it can also work properly in a low – temperature environment, ensuring the normal operation of the power – conversion system regardless of the ambient temperature.

Compact size and reasonable weight: With dimensions of 500 mm x 300 mm x 200 mm and a weight of around 15 kg, it is relatively compact considering its high – power capabilities. This compact size is conducive to installation in limited – space power cabinets or equipment enclosures, saving valuable space in industrial control systems. The reasonable weight also makes it convenient for handling and installation, reducing the labor intensity of installation workers.

High reliability: Meeting international quality standards like ISO 9001 and having an MTBF of over 80,000 hours, it offers high – reliability operation. In a continuous – production industrial process, such as a steel – making plant where power – system stability is crucial, the high – reliability of the 3BHE039203R0101 ensures that the power – conversion system can operate stably for a long time. Minimizing the risk of device failures helps to maintain continuous production, reducing maintenance costs and production losses caused by power – system downtime.

Typical application scenarios

Renewable energy power generation systems: In a solar power plant, the 3BHE039203R0101 can be used to convert the DC power generated by solar panels into AC power suitable for grid connection. Its high – efficiency conversion can maximize the utilization of solar energy, and the adjustable output voltage can adapt to different grid – connection requirements. In a wind power generation system, it can perform power conversion and control for the variable – speed generators, ensuring stable power output and grid – connection quality.

Industrial motor drives: In a large – scale industrial production line with high – power motors, such as in a mining or manufacturing plant, the 3BHE039203R0101 can be used to control the speed and torque of motors. By adjusting the output voltage and frequency, it can precisely control the operation of motors, improving production efficiency and energy – saving. For example, in a conveyor – belt system, it can adjust the motor speed according to the production needs, reducing energy consumption during low – load periods.

Electric vehicle charging stations: In a fast – charging station for electric vehicles, the 3BHE039203R0101 can be used to convert the high – voltage AC power from the grid into DC power suitable for charging electric vehicles. Its high – power rating can support high – speed charging, and the high – conversion efficiency can reduce energy loss during the charging process. The ability to adjust the output voltage can also meet the charging voltage requirements of different electric vehicle models.

Power distribution and grid – connected systems: In a power distribution substation, it can be used for power conversion and voltage regulation to ensure stable power supply to different loads. In a grid – connected energy storage system, it can control the charging and discharging of energy storage devices, balancing the power supply and demand in the grid. For example, during peak – load periods, it can discharge energy from the energy storage system to the grid, and during off – peak periods, it can charge the energy storage system at a lower cost.

ABB 5SHY4045L0006

Related model recommendations

3BHE039201R0101: This is another power electronics module from ABB with a slightly lower power rating, usually up to 300 kW. In applications where the power demand is not as high, such as in some small – to – medium – sized industrial motor drives or local power – conversion systems, the 3BHE039201R0101 can be a more cost – effective choice. It still has similar input voltage adaptability, output voltage adjustment capabilities, and communication interfaces as the 3BHE039203R0101, but with reduced power – handling capabilities to meet the needs of less – demanding applications.

3BHE039205R0101: This model has a higher power rating, capable of handling up to 800 kW. In extremely high – power applications, such as in large – scale industrial complexes with multiple high – power motors or large – capacity energy storage systems for grid – scale energy management, the 3BHE039205R0101 can better meet the requirements. It also offers enhanced cooling and heat – dissipation mechanisms to handle the higher power – related heat generation, ensuring stable operation under high – power conditions.

ACS880 – 01: ABB’s variable – speed drive, which can be used in combination with the 3BHE039203R0101. In an industrial motor – drive system, the ACS880 – 01 can perform motor speed control, while the 3BHE039203R0101 can be responsible for power conversion and voltage regulation. The two devices can communicate with each other through the CANopen interface, working together to achieve efficient and precise control of the motor operation.

PFE117: ABB’s power factor correction module. In a power – distribution system where improving power factor is crucial, such as in a large – scale commercial building’s power supply system, the PFE117 can be connected to the 3BHE039203R0101. It can correct the power factor of the power grid, reducing reactive power and improving the overall power – utilization efficiency of the system.

DSQC677A: ABB’s communication module. In a complex industrial network where seamless communication between multiple devices is required, the DSQC677A can be used in conjunction with the 3BHE039203R0101. It can expand the communication capabilities of the 3BHE039203R0101, enabling it to communicate with more types of devices in the network and enhancing the overall connectivity and interoperability of the industrial system.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the 3BHE039203R0101, carefully read the installation manual provided by ABB. Ensure that the installation environment is clean, dry, and well – ventilated to dissipate heat generated during operation. Check the input power supply voltage and frequency to match the device’s requirements. Mount the device on a suitable support structure, ensuring a firm and stable connection. Connect the power cables, communication cables, and control cables following the wiring diagram in the manual, making sure that the cable connections are secure and properly insulated. Avoid installing the device near strong electromagnetic interference sources, such as large – power transformers or radio – frequency transmitters.

Commissioning process: After installation, power on the device gradually. Use ABB’s dedicated configuration software to set up the device’s parameters, such as input/output voltage settings, communication protocol settings, and power – conversion control algorithms. Check the communication status with other devices in the network, ensuring that data can be transmitted and received correctly. Monitor the input and output power parameters using testing equipment to verify that the device is working as expected. Conduct a series of functional tests, such as power – on self – test, load – testing, and voltage – regulation testing, to ensure that the power – conversion system functions properly. Calibrate the power – measurement and control parameters if necessary to ensure accurate power conversion and control.

Maintenance suggestions: Regularly inspect the device for any signs of physical damage, such as cracks in the casing or loose cable connections. Clean the device periodically to remove dust and dirt, especially in dusty industrial environments. Monitor the device’s operating temperature using built – in temperature sensors or external monitoring equipment to ensure that it remains within the normal range. Check the communication status with other devices in the network at regular intervals to detect any potential communication failures. If any abnormal conditions are detected, such as incorrect output power or communication errors, refer to the troubleshooting guide in the user manual. Update the device’s firmware regularly to obtain the latest features, performance improvements, and security patches. Replace any worn – out components, such as power – semiconductor devices or cooling – system fans, with genuine ABB spare parts to maintain the device’s performance and reliability.

Service and guarantee commitment

ABB provides a 3 – year warranty for the 3BHE039203R0101, covering defects in materials and workmanship. During this period, if the device fails due to manufacturing – related issues, ABB will provide a free replacement or repair. Customers can access ABB’s global technical support network, which is available 24/7 for troubleshooting and technical advice. ABB offers a comprehensive library of technical documentation, including user manuals, programming guides, and application examples, to assist customers in using and maintaining the 3BHE039203R0101. In addition, optional on – site installation, commissioning, and maintenance services are available for customers who require hands – on support. ABB ensures the availability of spare parts for a reasonable period after the product’s production phase, minimizing the risk of system downtime due to unavailability of replacement parts. This commitment reflects ABB’s confidence in the 3BHE039203R0101’s reliability and its dedication to maximizing customer uptime in power – related and industrial applications.