ABB 3BHE039724R0C3D PPD513 A0C-100440 AC800PEC

Description

Detailed parameter table

ABB 3BHE039724R0C3D PPD513 A0C-100440 AC800PEC

Product introduction

The ABB 3BHE039724R0C3D PPD513 A0C-100440 is a specialized process power distribution module designed exclusively for the AC800PEC controller system, serving as a critical power management component in industrial automation. This module is engineered to convert and distribute stable 24 V DC power to field devices, sensors, and auxiliary components within the AC800PEC ecosystem, ensuring reliable operation of process control systems in demanding environments.

Featuring four isolated output channels, the ABB 3BHE039724R0C3D PPD513 accepts a wide-range AC input (100-240 V) and delivers regulated 24 V DC power with precise current allocation. Its robust isolation design prevents electrical interference between channels and protects sensitive control components from voltage transients, making it an essential element in ensuring system integrity in industries such as chemical processing, power generation, and oil & gas.

Within the AC800PEC architecture, this module acts as a dedicated power hub, supplying conditioned power to I/O modules, communication interfaces, and field instruments. Its compact form factor and flexible mounting options allow seamless integration into control cabinets, while advanced protection mechanisms safeguard both the module and connected devices from electrical faults—minimizing downtime in mission-critical processes.

Core advantages and technical highlights

Isolated channel protection: Each of the four 24 V DC output channels on the ABB 3BHE039724R0C3D PPD513 features 2.5 kV AC isolation from the input and other channels. This isolation prevents ground loops and electromagnetic interference (EMI) from propagating between field devices, ensuring stable operation of sensitive equipment like pressure transmitters or analytical sensors. For example, a fault in a valve actuator connected to one channel won’t affect power delivery to pH meters on another channel, maintaining process visibility during troubleshooting.

Regulated power delivery: The module maintains 24 V DC output within ±1% of nominal voltage, even with input fluctuations (100-240 V AC) or varying load conditions (20-100% of capacity). This stability is critical for devices like proportional valves or servo motors, where voltage variations could cause imprecise control. The regulated output also extends the lifespan of field instruments by preventing damage from overvoltage spikes.

Flexible current allocation: With a total output capacity of 10 A and 5 A per channel, the ABB 3BHE039724R0C3D PPD513 accommodates diverse load profiles. It can power high-current devices like motor starters (up to 5 A) on one channel while supplying multiple low-power sensors (e.g., 4-20 mA transmitters) on others. This flexibility eliminates the need for separate power supplies, reducing cabinet space and wiring complexity.

Comprehensive fault protection: The module integrates overcurrent, overvoltage, short-circuit, and overtemperature protection. In a short-circuit scenario, it automatically limits current to 12 A (per channel) before shutting down, preventing damage to wiring and connected devices. Overtemperature protection activates at 75°C, safeguarding the module during extreme ambient conditions or fan failures. Fault status is communicated to the AC800PEC controller, enabling remote alerts and diagnostics.

Wide operational resilience: Designed to operate from -20°C to 60°C, the ABB 3BHE039724R0C3D PPD513 thrives in harsh industrial environments—from freezing cold storage facilities to hot chemical plants. Its rugged construction resists vibration (10-500 Hz) and shock (15 g peak), making it suitable for mobile equipment or offshore installations. ATEX certification allows deployment in hazardous areas (Zone 2), expanding its application range in explosive atmospheres.

Typical application scenarios

In a natural gas processing plant, the ABB 3BHE039724R0C3D PPD513 supplies power to the AC800PEC system’s AI895 analog input modules, which monitor pressure and flow in gas pipelines. Its isolated channels separate power to modules in corrosive areas (e.g., amine treatment) from those in control rooms, preventing cross-contamination of electrical noise. The module’s fault protection prevents shutdowns during transient loads from valve actuators, ensuring continuous gas flow monitoring.

Within a wastewater treatment facility, the module powers a mix of devices: sludge pump starters (4 A) on one channel, dissolved oxygen sensors (0.5 A each) on another, and PLC I/O modules (2 A) on a third. Its wide input range (100-240 V) accommodates unstable grid power common in remote plants, while regulated 24 V output ensures accurate sensor readings for process control. In the event of a pump short circuit, channel isolation protects sensor power, maintaining treatment process data.

In a pharmaceutical manufacturing cleanroom, the ABB 3BHE039724R0C3D PPD513 supplies power to precision equipment: temperature controllers (1 A), filling machine actuators (3 A), and environmental monitors (0.2 A). Its voltage regulation ensures consistent performance of temperature-sensitive devices, critical for maintaining FDA-compliant production conditions. Isolated channels prevent electrical noise from actuators from disrupting temperature readings, ensuring batch quality.

On an offshore oil platform, the module powers AC800PEC components in the drilling control system, including vibration sensors, valve positioners, and emergency shutdown relays. Its ATEX certification allows installation in Zone 2 areas, while its -20°C to 60°C operating range withstands extreme temperature swings. Overvoltage protection guards against transient spikes from platform generators, ensuring uninterrupted operation of safety-critical systems.

ABB 3BHE039724R0C3D PPD513 A0C-100440 AC800PEC

Related model recommendations

ABB 3BHE039725R0C3D PPD514: A 15 A variant of the ABB 3BHE039724R0C3D PPD513 with 6 channels, ideal for larger AC800PEC systems.

ABB AC800PEC PM861: The main controller unit that integrates with the ABB 3BHE039724R0C3D PPD513 for power and data management.

ABB TB850 3BSE008519R1: A surge-protected terminal block for field device connections, enhancing the module’s noise immunity.

ABB CI858 3BSE022470R1: A PROFINET interface module powered by the ABB 3BHE039724R0C3D PPD513 for network connectivity.

ABB XUD194 3BHE018137R0001: An expansion module that, when paired with the ABB 3BHE039724R0C3D PPD513, extends I/O capacity of the AC800PEC system.

ABB 800xA Power Management: Software that monitors the ABB 3BHE039724R0C3D PPD513’s output status and energy consumption for system optimization.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the ABB 3BHE039724R0C3D PPD513 on a 35mm DIN rail in a clean, dry control cabinet, ensuring a minimum of 50mm clearance above and below for ventilation. Verify the input voltage (100-240 V AC) matches the facility’s supply, and use a dedicated circuit breaker (16 A) for input protection. Required tools include a torque screwdriver (0.5-0.8 Nm), wire strippers, and a multimeter. Use 1.5 mm² insulated cables for input wiring and 0.75-1.0 mm² for output connections, with color-coded conductors to distinguish channels.

Commissioning steps: After wiring, power on the module and verify the green “POWER” LED illuminates. Measure output voltage at each channel—should read 24 V DC ±1%. Test load capacity by connecting devices up to the 5 A per channel limit, ensuring voltage remains stable. Activate the AC800PEC controller’s diagnostic software to confirm communication with the module, then simulate a short circuit on one channel (using a test resistor) to verify fault shutdown and isolation of other channels. Reset faults via the controller or front-panel button.

Maintenance suggestions: Inspect the ABB 3BHE039724R0C3D PPD513 quarterly for dust accumulation; clean with compressed air if necessary. Check for loose connections and signs of overheating (discoloration, burnt odor). Measure output voltage semi-annually to ensure regulation within ±1%—calibrate via internal trim pots if drift exceeds 2%. Monitor fault logs in the AC800PEC system to identify recurring issues (e.g., frequent overcurrent on a channel may indicate a failing field device). Replace the module with an ABB-approved unit if protection mechanisms repeatedly activate.

Service and guarantee commitment

The ABB 3BHE039724R0C3D PPD513 comes with a 36-month warranty from the date of installation, covering manufacturing defects and ensuring compliance with published performance specifications. ABB guarantees replacement of faulty modules within 72 hours for critical applications, minimizing downtime in AC800PEC systems.

Technical support includes access to ABB’s global team of power distribution specialists, available for assistance with system design, fault diagnosis, and load calculation. Online resources include wiring diagrams, commissioning checklists, and compatibility guides for the AC800PEC ecosystem. Customers can opt for extended service contracts offering annual preventive maintenance, calibration services, and priority technical support, ensuring the module delivers reliable power distribution throughout its 10-year design lifespan.