ABB 3BHL000397P0001 5SDF0860H0003
ABB 3BHL000397P0001 5SDF0860H0003

ABB 3BHL000397P0001 5SDF0860H0003 | ACS6000 Series Medium Voltage Drive Power Module

  • Brand: ABB
  • Model: 3BHL000397P0001 5SDF0860H0003
  • Product Type: Medium Voltage Drive Power Module (IGBT-Based Power Conversion Unit)
  • Series: ACS6000 Series (Medium Voltage Variable Frequency Drives)
  • Core Function: Integrates IGBT power module (5SDF0860H0003) and control board (3BHL000397P0001) to convert DC bus voltage to adjustable AC voltage for driving medium-voltage motors; enables precise speed/torque control in industrial applications.
  • Key Specs: 3.3kV/6.6kV voltage rating, 800A continuous current, IGBT module with 1700V blocking voltage, integrated gate driver and diagnostics.
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Part number: ABB 3BHL000397P0001 5SDF0860H0003
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Description

3BHL000397P0001 5SDF0860H0003: Product Overview
This assembly is a medium voltage drive power module within ABB’s ACS6000 Series, designed for heavy-duty industrial motor control applications. In a variable frequency drive (VFD) architecture, it functions as the power conversion core, positioned between the DC bus (supplied by rectifiers) and the motor terminals. Its role is to modulate IGBT switching to synthesize a sinusoidal output voltage with adjustable frequency (0-100Hz) and amplitude, enabling precise speed and torque regulation for medium-voltage motors (e.g., 3.3kV/6.6kV).
The core functionality combines the 5SDF0860H0003 IGBT module (semiconductor power switching) and 3BHL000397P0001 control board (gate drive and logic). The IGBT module handles bidirectional power flow (rectification/inversion) with 1700V blocking voltage and 800A continuous current capacity, while the control board implements pulse-width modulation (PWM) algorithms, monitors device temperature/current, and provides fault diagnostics (e.g., overcurrent, overtemperature). The assembly supports scalar/flux-vector control modes for diverse load profiles (e.g., fans, pumps, compressors).
It belongs to the ACS6000 Series, a product family optimized for high-power industrial drives (1MW to 100MW). The platform’s benefits include modular scalability (stacking power modules for higher power), compliance with IEC 61800 (VFD standards), and integration with ABB’s DriveWindow software for configuration/monitoring. This ensures compatibility with legacy ACS600/ACS1000 systems and streamlined upgrades.
3BHL000397P0001 5SDF0860H0003: Technical Specifications
  • Model Number: 3BHL000397P0001 5SDF0860H0003
  • Manufacturer: ABB
  • Product Type: Medium Voltage Drive Power Module
  • IGBT Module Model: 5SDF0860H0003
  • Control Board Model: 3BHL000397P0001
  • IGBT Type: N-channel trench gate (1700V blocking voltage, 800A Ic)
  • Voltage Rating: 3.3kV/6.6kV AC (motor side), 4.16kV/6.6kV DC (bus side)
  • Current Rating: 800A continuous, 1600A peak (1s)
  • Switching Frequency: 0.5-2kHz (configurable for harmonic optimization)
  • Control Board Functions: Gate drive, PWM generation, overcurrent/overvoltage protection, temperature monitoring (PT100 input)
  • Communication Protocol: CANopen (internal), Modbus TCP (via drive controller)
  • Cooling Method: Water-cooled (integrated cold plate, 10L/min flow rate)
  • Operating Temperature: 0°C to +40°C (air-cooled control board), +5°C to +45°C (water-cooled IGBT)
  • Dimensions: 800mm x 600mm x 400mm (WxHxD, assembled module)
  • Weight: 85kgABB 3BHL000397P0001 5SDF0860H0003
Core Features & Customer Value​
The assembly’s design prioritizes power density, control precision, and fault resilience. The 5SDF0860H0003 IGBT module’s trench gate technology reduces conduction losses by 15% compared to planar IGBTs, lowering cooling requirements and operational costs—critical for continuous processes like steel rolling mills. The 3BHL000397P0001 control board implements adaptive PWM, adjusting switching patterns to minimize harmonic distortion (THD <5%), which reduces stress on motor windings and extends insulation life.
Integrated diagnostics on the control board (e.g., IGBT junction temperature monitoring, DC bus ripple detection) provide early fault warnings. For example, a rising IGBT temperature trend indicates cooling system inefficiency, allowing maintenance teams to clean filters or repair pumps before a shutdown. This predictive capability reduces unplanned downtime by up to 30% in cement plant fan applications.
Water cooling ensures stable performance in high-ambient environments (e.g., desert-based power plants), where air-cooled modules would derate. The modular design allows replacing individual IGBT legs or the control board without disassembling the entire drive, minimizing repair time from days to hours. Compatibility with ACS6000 Series controllers (e.g., ACS6000-PC) enables seamless integration into existing VFD architectures.
Typical Applications​
In a steel mill’s hot strip mill, the assembly powers a 6.6kV main drive motor (10MW) for roughing mills. Its 800A current capacity handles peak loads during slab acceleration, while water cooling maintains IGBT temperature below 85°C amid high ambient heat from rolling stands. Adaptive PWM minimizes harmonics, protecting sensitive instrumentation in the mill’s control room.
At a coal-fired power plant, it drives a 3.3kV forced draft fan (2MW) with flux-vector control, adjusting speed to match boiler load. The control board’s temperature monitoring alerts operators to clogged cooling water filters, preventing overtemperature shutdowns during peak summer demand.
In a mining conveyor system, the assembly controls a 6.6kV belt drive (5MW) with scalar control for constant torque. The 1600A peak current rating accommodates startup inrush, while CANopen communication enables synchronization with upstream/downstream conveyors for coordinated material flow.

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