ABB 3BHL000986P0006

Description

Detailed Parameter Table

ABB 3BHL000986P0006

Product Introduction

The 3BHL000986P0006 is a high-reliability power supply module from ABB, engineered to deliver stable 24 V DC power to industrial control components in demanding environments. As a critical infrastructure component, it converts AC line voltage into regulated DC power, ensuring consistent operation of sensors, actuators, I/O modules, and low-power controllers.

This power supply combines a wide input voltage range (110-240 V AC) with robust protection features, making it suitable for global industrial applications—from factory automation lines to process control systems. Its ability to handle peak loads (15 A for 10 seconds) accommodates temporary current surges from devices like solenoid valves or motor starters, preventing voltage drops that could disrupt system performance. The 3BHL000986P0006 is built to withstand extreme temperatures and electrical noise, ensuring uninterrupted power in harsh industrial settings where reliability is paramount.

Core Advantages and Technical Highlights

Stable Voltage Regulation
The 3BHL000986P0006 maintains output voltage within ±1% of 24 V DC, even with input voltage fluctuations or load changes. In a semiconductor manufacturing cleanroom, this stability ensures precise operation of sensitive sensors and robotic control modules, where voltage variations as small as 5% could cause measurement errors or equipment malfunctions.

Robust Protection Mechanisms
Multi-layer protection (overvoltage, overcurrent, short circuit) prevents damage to connected devices. In a food processing plant, if a water leak causes a short circuit in a conveyor motor’s control circuit, the power supply shuts down within 10 ms, protecting RLM01 remote I/O modules and PLCs from electrical damage—reducing repair costs by up to 40%.

Industrial-Grade Durability
With an operating temperature range of -25°C to +70°C and IK08 impact resistance, the 3BHL000986P0006 thrives in challenging environments. In a steel mill’s hot rolling facility, where ambient temperatures reach 60°C and vibration is constant, it continues to power temperature sensors and hydraulic valve controllers without performance degradation.

Typical Application Scenarios

In an automotive assembly line, the 3BHL000986P0006 serves as the primary power source for a cell of robotic welding equipment. It supplies 24 V DC to:

RLM01 modules monitoring weld gun position

Safety light curtains and emergency stop circuits

Solenoid valves controlling coolant flow
Its peak load capability handles the 12 A surge when all weld guns activate simultaneously, ensuring no voltage sag disrupts the welding process.

In a water treatment plant, the power supply operates in a control cabinet near chemical dosing pumps. It powers pH sensors, flow transmitters, and AC500 PLC I/O modules, with overcurrent protection preventing damage if a chemical-resistant cable develops a short circuit. The wide input range (110-240 V AC) allows seamless integration with the plant’s mixed-voltage electrical system.

ABB 3BHL000986P0006

Related Model Recommendations

3BHL000986P0007: 20 A variant of 3BHL000986P0006 for higher-power applications.

3BHL000986P0005: 5 A compact version, ideal for low-power control circuits.

3BHL000986P0010: Redundant power supply system pairing two 3BHL000986P0006 units for mission-critical systems.

TB521: Terminal block kit for secure wiring connections to 3BHL000986P0006.

ACS880-01-04A1-3: ABB drive compatible with 3BHL000986P0006 for auxiliary power needs.

CP-E 24/5: ABB’s smaller 5 A power supply, complementary to 3BHL000986P0006 in distributed systems.

Installation, Commissioning, and Maintenance Instructions

Installation Preparation
Mount the 3BHL000986P0006 on a 35 mm DIN rail, leaving 50 mm clearance above and below for ventilation. Connect input power (110-240 V AC) via a 16 A circuit breaker, using 1.5 mm² wire for the L/N terminals. Output wiring (24 V DC) should use 0.75-2.5 mm² wire, with a dedicated ground connection (PE terminal) for safety. Ensure the enclosure is clean and dry to prevent corrosion.

Maintenance Suggestions
Inspect the power supply quarterly for loose connections or dust accumulation—clean vents with compressed air to avoid overheating. Check LED indicators monthly: green indicates normal operation, red signals a fault (e.g., overcurrent). Test output voltage annually with a multimeter to verify regulation (23.7-24.3 V DC). Replace the unit if it repeatedly shuts down under normal load or if output voltage deviates beyond ±5%—use only ABB-approved replacements to maintain system compatibility.

Service and Guarantee Commitment

The 3BHL000986P0006 is backed by a 3-year warranty covering defects in materials and workmanship. ABB’s technical support team provides guidance on installation, load calculation, and troubleshooting, including access to wiring diagrams and safety guidelines.

Customers benefit from ABB’s global service network, with replacement units available for express delivery to minimize downtime. Our commitment to quality ensures the power supply meets industrial reliability standards, with long-term support for legacy systems using 3BHL000986P0006 and compatible components.