ABB 3BSE003390R1 | S800 I/O Analog Input Module for Symphony Harmony DCS

  • Brand: ABB
  • Model: 3BSE003390R1
  • Product Type: Analog Input Module
  • Series: S800 I/O Series
  • Core Function: Converts 8-channel analog signals (4-20mA, 0-10V) to digital data for Symphony Harmony DCS controllers; provides signal conditioning, filtering, and galvanic isolation.
  • Key Specs: 8 analog inputs (software-selectable 4-20mA/0-10V), 500V AC channel isolation, -25°C to +60°C operating temperature.
Manufacturer:
Part number: ABB 3BSE003390R1
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Description

3BSE003390R1: Product Overview
The 3BSE003390R1 is an 8-channel analog input module within ABB’s S800 I/O Series, designed for integration into Symphony Harmony distributed control systems (DCS). Its role is to serve as a field signal interface, positioned in S800 I/O racks to convert analog measurements from field instruments (e.g., temperature transmitters, pressure gauges) into digital data for DCS controllers. In continuous process industries—including chemical manufacturing, power generation, and oil refining—it ensures accurate acquisition of critical process variables (PVs) like reactor temperature, boiler pressure, or pipeline flow.
Functionally, the module processes 8 independent analog inputs, supporting software-selectable 4-20mA (current loop) and 0-10V (voltage) signals. It performs signal conditioning (filtering noise, scaling to engineering units) and galvanic isolation (500V AC) to protect the DCS from ground loops and transient voltages. Data is transmitted to the controller via the S800 rack backplane using ABB’s internal communication protocol, with a resolution of 16 bits (±0.1% accuracy). As part of the S800 platform, it leverages modular hot-swappable design, compatibility with ABB Control Builder M engineering software, and seamless integration with Symphony Harmony I/O racks. Benefits include reduced wiring complexity (via multi-channel density), simplified scalability, and minimized commissioning time through preconfigured signal templates.

ABB 3BSE003390R1

ABB 3BSE003390R1

3BSE003390R1: Technical Specifications
  • Model Number: 3BSE003390R1
  • Manufacturer: ABB
  • Product Type: Analog Input Module
  • Number of Channels: 8 (independent analog inputs)
  • Input Signal Types: 4-20mA (current loop), 0-10V DC (voltage), software-selectable per channel
  • Isolation Voltage: 500V AC (channel-to-bus, channel-to-channel)
  • Operating Temperature: -25°C to +60°C
  • Humidity Range: 5% to 95% non-condensing
  • Power Supply: 24V DC (from S800 rack backplane, 18-32V DC range)
  • Power Consumption: 1.5W (typical, all channels active)
  • Resolution: 16 bits (65536 counts)
  • Accuracy: ±0.1% of full scale (at 25°C)
  • Filter Response: Configurable low-pass filter (0.1-10Hz)
  • Dimensions: 25mm x 128mm x 115mm (width x height x depth, fits S800 I/O rack)
  • Weight: 0.18kg
  • Certifications: CE, UL, cULus, RoHS
Core Features & Customer Value
Eight-channel density for efficient I/O consolidation: The module’s 8-channel configuration reduces the number of I/O modules needed in a rack, saving space and wiring costs. For example, a chemical reactor requiring 8 temperature measurements (via 4-20mA transmitters) can use a single module instead of two 4-channel units. This simplifies rack layout and lowers inventory complexity for maintenance teams.
Galvanic isolation for signal integrity: 500V AC isolation between channels and the backplane protects the DCS from ground loops and voltage spikes common in plant environments (e.g., near motor starters or VFDs). For engineers, this ensures accurate measurement of low-level signals (e.g., 4mA representing 0°C), preventing noise-induced errors that could trigger unnecessary shutdowns.
Software-selectable signal types: Each channel can be configured for 4-20mA or 0-10V via ABB Control Builder M, eliminating the need for hardware jumpers or module replacements when field instruments change. This flexibility is critical for retrofits—for instance, upgrading a pressure gauge from voltage to current output without modifying the I/O rack.
Hot-swappable design for minimal downtime: The module can be replaced without powering down the S800 rack, allowing maintenance during planned turnarounds. Built-in diagnostics (LED indicators for power, communication, and channel status) and error logging in Control Builder M enable rapid fault isolation—e.g., identifying a faulty transmitter by checking for “open circuit” flags.

ABB 3BSE003390R1

ABB 3BSE003390R1

Typical Applications
In a petroleum refinery’s crude distillation unit, the module connects 8 4-20mA temperature transmitters (monitoring column tray temperatures) to the Symphony Harmony DCS. It filters electrical noise from adjacent pumps, ensuring accurate readings for fractionation control, while isolation prevents ground loops from degrading signal quality.
At a power plant’s boiler feedwater system, it interfaces with 6 pressure transmitters (4-20mA) and 2 level sensors (0-10V) to monitor drum pressure and water level. The DCS uses this data to adjust feedwater pump speed, maintaining stable steam generation—critical for turbine efficiency.
In a pharmaceutical bioreactor, the module acquires 8 analog signals from pH/DO sensors (4-20mA) and nutrient dosing valves (0-10V). It scales raw data to engineering units (e.g., pH 7.0) for batch control, with 16-bit resolution detecting subtle changes in cell culture conditions.