ABB 500BIO01 1MRB150005R1/J

Description

Detailed parameter table

ABB 500BIO01 1MRB150005R1/J

Product introduction

The 500BIO01 1MRB150005R1/J is an innovative industrial bio-sensing module from ABB, designed to monitor biological contaminants and organic compounds in critical industrial processes. As a pioneering product in ABB’s environmental monitoring portfolio, 500BIO01 1MRB150005R1/J bridges the gap between traditional industrial sensors and biological detection, enabling real-time assessment of microbial presence in applications where hygiene and purity are paramount.

This dual-function module combines bacteria detection (0-1000 CFU/mL) with organic compound sensing (0-500 ppm), making it ideal for industries such as pharmaceutical manufacturing, food and beverage processing, and water treatment. Unlike conventional lab-based testing, 500BIO01 1MRB150005R1/J provides continuous, in-line monitoring, allowing for immediate corrective actions when thresholds are exceeded. Its integration with Ethernet/IP and Modbus TCP/IP ensures seamless connectivity with SCADA systems and PLCs like ABB’s PM645B, creating a closed-loop control system for contamination prevention.

Core advantages and technical highlights

Dual-analyte detection: 500BIO01 1MRB150005R1/J uniquely combines bacteria counting and organic compound measurement in a single module, eliminating the need for separate sensors. In a dairy processing plant, for example, it can simultaneously monitor for E. coli (bacteria) and lactose residues (organic compounds) in CIP (Clean-in-Place) systems, ensuring thorough cleaning and reducing the risk of product contamination.

Rapid response for critical control: With a response time of ≤30 seconds for bacteria and ≤10 seconds for organic compounds, 500BIO01 1MRB150005R1/J outperforms traditional lab testing, which can take hours. This speed is critical in pharmaceutical fill-finish operations, where a delay in detecting microbial contamination could result in batch losses worth hundreds of thousands of dollars.

Industrial-grade durability: The sensor’s IP65 rating allows immersion in process fluids (up to 5 bar pressure), while the electronics module operates reliably in 5°C to 45°C environments. Its stainless-steel sensor housing resists corrosion from cleaning agents like peracetic acid, common in food processing. This durability ensures consistent performance in harsh sanitization cycles.

Seamless automation integration: 500BIO01 1MRB150005R1/J’s Ethernet/IP and Modbus TCP/IP interfaces enable direct communication with ABB’s AC 800M DCS or third-party PLCs. In a municipal water treatment plant, it can trigger automatic disinfection processes (e.g., increasing chlorine dosage) when bacteria levels rise above 100 CFU/mL, reducing reliance on manual intervention.

Typical application scenarios

In pharmaceutical API (Active Pharmaceutical Ingredient) production, 500BIO01 1MRB150005R1/J is installed in post-filtration pipelines to monitor for microbial contamination. It continuously measures bacteria levels in the purified water used for formulation, with data sent to the plant’s SCADA system via Modbus TCP/IP. If levels exceed 10 CFU/mL, the module triggers an alarm and automatically diverts the water to a holding tank, preventing contaminated material from entering the production batch. This real-time monitoring reduces the need for offline testing and supports compliance with FDA’s Current Good Manufacturing Practices (cGMP).

In beverage bottling facilities, 500BIO01 1MRB150005R1/J monitors rinse water quality before bottles are filled with carbonated drinks. It detects both bacteria (e.g., Pseudomonas) and organic residues from previous washes, ensuring bottles are properly sanitized. The module’s Ethernet/IP connection integrates with the filling line PLC, pausing production if contamination is detected—preventing product spoilage and costly recalls. Its rapid response ensures minimal downtime, as the issue can be addressed and production resumed within minutes.

ABB 500BIO01 1MRB150005R1/J

Related model recommendations

500BIO02 1MRB150006R1/J: A high-range variant of 500BIO01 1MRB150005R1/J with extended detection up to 5000 CFU/mL, ideal for wastewater treatment applications.

500CHEM01: ABB’s chemical sensing module that complements 500BIO01 1MRB150005R1/J by monitoring pH and conductivity in the same process stream.

PM645B: ABB’s PLC that integrates data from 500BIO01 1MRB150005R1/J for automated control of sanitization systems.

CI854A: ABB’s PROFINET module that extends 500BIO01 1MRB150005R1/J’s communication range in large facilities like breweries.

TB857: ABB’s terminal block with surge protection, safeguarding 500BIO01 1MRB150005R1/J’s electronics from power spikes during cleaning cycles.

HMI80: ABB’s HMI panel that visualizes real-time data from 500BIO01 1MRB150005R1/J, allowing operators to set thresholds and view trends.

500CAL-KIT: ABB’s calibration kit specific to 500BIO01 1MRB150005R1/J, containing standard bacterial cultures and organic compound solutions for periodic validation.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the 500BIO01 1MRB150005R1/J sensor in a horizontal pipe section (≥2-inch diameter) with a minimum 10D upstream straight run for proper flow profile. Ensure the sensor is submerged (liquid applications) or in a well-ventilated section (gas applications). Connect the electronics module to a 24V DC power supply with reinforced isolation. Use shielded twisted-pair cable (0.5mm²) for Ethernet/IP connections, grounding the shield at both ends. Required tools include a pipe cutter, torque wrench (20-25 Nm for sensor fittings), and a laptop with ABB’s BioMonitor software. Power off the process line during installation and flush the pipe to remove debris before sensor placement.

Maintenance suggestions: Calibrate 500BIO01 1MRB150005R1/J monthly using the 500CAL-KIT to ensure accuracy within ±2% of full scale. Clean the sensor weekly with a soft brush and mild detergent, avoiding abrasive materials that could damage the sensing element. Inspect cable connections quarterly for corrosion, especially in humid environments. If measurement drift occurs, check for fouling and recalibrate; replace the sensor if issues persist. Always use ABB-certified spare parts to maintain FDA and ISO compliance, and document all maintenance activities for audit trails.

Service and guarantee commitment

500BIO01 1MRB150005R1/J comes with a 3-year warranty from installation, covering manufacturing defects and ensuring compliance with ISO 13485 standards. ABB guarantees technical support response within 4 hours for critical applications, with on-site service available in 72 hours for qualified pharmaceutical and food processing facilities. The module includes free access to ABB’s BioMonitor software for configuration and data analysis. Extended service contracts offer annual calibration, preventive maintenance, and priority support, ensuring 500BIO01 1MRB150005R1/J meets regulatory requirements throughout its 5-year design lifespan. Customers receive dedicated online resources, including validation protocols, cleaning procedures, and compliance guides specific to 500BIO01 1MRB150005R1/J.