ABB 58063282A SCYC55830 | Industrial SIS High-Speed Communication Processor

  • Brand: ABB
  • Model: 58063282A SCYC55830
  • Product Type: Safety Communication Module
  • Series: Safecenter (ABB Safety Instrumented System Family)
  • Core Function: Manages high-speed safety-critical communication between Safecenter controllers and distributed I/O modules; supports SIL 3-certified signal transmission, redundant protocols, and system diagnostics for emergency shutdown (ESD) and fire/gas systems.
  • Key Specs: PowerPC 750 processor, 512MB RAM, dual-redundant architecture (≤20ms failover), supports Profibus DP/Modbus TCP/SafetyBus p, -40°C to +70°C operating temperature.
Manufacturer:
Part number: ABB 58063282A SCYC55830
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Description

58063282A SCYC55830: Product Overview
The ABB 58063282A SCYC55830 is a safety communication module within ABB’s Safecenter series of safety instrumented systems (SIS), designed to ensure reliable, high-integrity data exchange in industrial safety applications. Its primary role is to act as a protocol-aware gateway for safety-critical signals—such as emergency shutdown commands, fire/gas detector statuses, and interlock validations—between Safecenter safety controllers (e.g., SC300E) and distributed I/O modules or field devices. This module is integral to maintaining process safety in high-risk industries, where deterministic communication and fault tolerance are mandated by standards like IEC 61508 and IEC 61511.
Functionally, the module implements a dual-redundant active/standby architecture with automatic failover (≤20ms), processing cyclic safety data (e.g., 4-20mA emergency stop signals) and acyclic diagnostic messages. It supports SafetyBus p (ABB’s proprietary safety protocol), Profibus DP (with safety extensions), and Modbus TCP, enabling integration with ABB S800 I/O and third-party safety devices. As part of the Safecenter family, it leverages the platform’s advantages: modular scalability, compatibility with ABB 800xA DCS for unified monitoring, and adherence to SIL 3 requirements. Benefits include simplified safety system design, reduced validation effort, and minimized risk of spurious trips or undetected faults.

ABB SCYC55830

ABB SCYC55830

58063282A SCYC55830: Technical Specifications
  • Model Number: 58063282A SCYC55830
  • Manufacturer: ABB
  • Product Type: Safety Communication Module
  • Processor: PowerPC 750, 600 MHz
  • Memory: 512MB RAM, 4GB Flash (firmware/user configuration)
  • Redundancy: Dual-port active/standby (automatic failover ≤20ms)
  • Communication Protocols: SafetyBus p, Profibus DP (with Failsafe Profile), Modbus TCP, IEC 61850 (optional)
  • Safety Integrity Level: SIL 3 (IEC 61508, when integrated with Safecenter controllers)
  • I/O Capacity: Up to 256 safety I/O points per segment (via S800 SIL 3 I/O modules)
  • Data Throughput: Up to 5,000 safety signals per second (cyclic exchange)
  • Operating Temperature: -40°C to +70°C
  • Humidity Range: 5% to 95% non-condensing
  • Power Supply: 24V DC (nominal, 18-32V DC range), redundant inputs supported
  • Power Consumption: 15W (typical, dual ports active)
  • Dimensions: 245mm x 135mm x 115mm (width x height x depth, fits Safecenter rack)
  • Weight: 1.2kg
  • Certifications: CE, UL, cULus, TÜV Rheinland (SIL 3), ATEX (Zone 2)

    ABB SCYC55830

    ABB SCYC55830

Core Features & Customer Value
The 58063282A SCYC55830 is engineered to meet stringent safety and reliability requirements in industrial automation. Its dual-redundant architecture ensures uninterrupted safety communication, with failover times (≤20ms) compliant with SIL 3 standards for emergency shutdown systems. In a chemical plant’s reactor protection system, this prevents loss of interlock signals during a module fault, averting potential over-pressurization incidents.
Support for SafetyBus p and Profibus DP (Failsafe Profile) enables seamless integration with ABB S800 SIL 3 I/O modules and legacy safety devices, eliminating the need for protocol converters. For engineers, this simplifies safety system expansion—e.g., adding fire detectors to an existing ESD network—while maintaining a single vendor ecosystem for streamlined support.
Built-in diagnostics provide granular visibility into communication health, monitoring link status, signal integrity, and redundant path synchronization. Faults (e.g., cable break, module degradation) are logged with timestamps and severity levels, accessible via ABB’s Safety Builder software. For maintenance teams, this reduces troubleshooting time for safety-related faults from hours to minutes, critical for facilities undergoing periodic safety audits.
Hot-swap capability allows replacement without de-energizing the safety system, minimizing downtime during planned maintenance. The module’s -40°C cold-start tolerance supports outdoor installations in regions with extreme climates, such as Arctic oil fields or desert refineries. Integration with 800xA DCS enables centralized monitoring of safety communication status alongside process variables, enhancing operational awareness.
Typical Applications
The ABB 58063282A SCYC55830 is deployed in SIS environments requiring SIL 3-certified communication. In a petroleum refinery’s crude unit, it links a Safecenter SC300E controller to 128 S800 SIL 3 I/O modules monitoring emergency shutdown valves, pressure switches, and flame detectors via SafetyBus p. Redundant communication paths ensure continuity if a cable is damaged during maintenance.
At a chemical plant’s polymerization reactor, the module interfaces the safety controller with Profibus DP-linked agitator overspeed switches and cooling system interlocks. Its ≤20ms failover time meets SIL 3 requirements for rapid trip initiation, while Modbus TCP transmits safety event logs to the plant’s historian for compliance reporting.
In a natural gas processing plant’s compressor station, the 58063282A SCYC55830 connects fire/gas detectors (via SafetyBus p) to the ESD system. The -40°C operating range supports outdoor enclosures, and ATEX Zone 2 certification validates use in potentially explosive atmospheres.
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