ABB 5SHY4045L0006 3BHB030310R0001 3BHE039203R0101 GVC736CE101

Description

ABB 5SHY4045L0006

Detailed parameter table

Product introduction

The ABB 5SHY4045L0006 is a high-performance high-power semiconductor module, engineered to handle extreme electrical loads in critical power electronic systems. As a cornerstone of ABB’s power electronics portfolio, it integrates advanced semiconductor chips in a compact package to enable efficient rectification, inversion, and power conversion.

This module excels in high-voltage, high-current scenarios, serving as a key component in HVDC transmission systems, large industrial frequency converters, and renewable energy grids. By facilitating precise power flow control, the 5SHY4045L0006 ensures minimal energy loss while withstanding harsh operating conditions—making it indispensable for applications where reliability and efficiency are non-negotiable.

Core advantages and technical highlights

High-voltage/current handling: With a 4500 V rating and 1200 A continuous current capacity, the 5SHY4045L0006 manages extreme electrical loads, critical for HVDC transmission and industrial motor drives. Its robust design prevents breakdowns even in transient voltage conditions.

Low energy loss: Boasting 98% conversion efficiency, it minimizes waste in power-intensive applications. In a 500 MW wind farm inverter system, this efficiency translates to annual energy savings of thousands of MWh.

Rapid switching: Sub-1 μs turn-on/off times enable high-frequency power conversion, reducing harmonic distortion in renewable energy grid integration. This ensures compliance with strict grid codes for clean power injection.

Superior thermal management: A junction-to-case thermal resistance < 0.02 K/W allows efficient heat dissipation, critical for maintaining performance in high-temperature industrial environments like steel mills.

Typical application scenarios

HVDC transmission: Converts AC to DC for long-distance power transfer, then back to AC at receiving ends. Its high voltage rating ensures efficient bulk power transmission with minimal losses.

Industrial drives: Powers large motors in mining or manufacturing, enabling precise speed control via variable frequency drives. In a 10 MW steel rolling mill, it regulates motor current to maintain consistent production speeds.

Renewable energy: Integrates solar/wind power into grids by converting variable DC/AC to stable grid-compliant power. Its fast switching mitigates voltage fluctuations from intermittent renewables.

ABB 3BHB030310R0001

Detailed parameter table

ABB 5SHY4045L0006

Product introduction

The ABB 3BHB030310R0001 is a compact yet powerful control system component, central to industrial automation and power plant control. As part of ABB’s Advant OCS portfolio, it bridges sensors, actuators, and upper-level systems, enabling real-time data processing and precise control.

Ideal for complex processes, it integrates signal acquisition, logic execution, and multi-protocol communication. In automotive assembly lines, it coordinates robotic arms and conveyors; in power plants, it regulates boiler pressure and turbine speed—ensuring operational efficiency and safety.

Core advantages and technical highlights

Versatile I/O handling: Supports analog (4-20 mA) and digital signals, adapting to sensors (e.g., pressure transducers) and actuators (e.g., solenoid valves) without hardware modifications.

Rapid response: 1000 commands/second processing ensures timely adjustments in dynamic environments, such as stopping a packaging line within 50 ms of detecting a jam.

Multi-network integration: Ethernet/Modbus/Profibus compatibility enables seamless connection to SCADA/DCS systems. In a smart factory, it streams data to a central dashboard for predictive maintenance.

Wide environmental tolerance: Operates in -20°C to +60°C, suitable for cold storage or high-temperature industrial zones like foundries.

Typical application scenarios

Power plant control: Monitors steam temperature/pressure, adjusting fuel valves via 4-20 mA outputs to maintain turbine efficiency.

Automotive manufacturing: Coordinates welding robots and material handlers, using digital inputs from proximity sensors to trigger precise motion sequences.

Water treatment: Regulates chemical dosing pumps based on pH sensor feedback, ensuring compliance with water quality standards.

ABB 3BHE039203R0101

Detailed parameter table

Product introduction

The ABB 3BHE039203R0101 is a high-power density module, pivotal for energy conversion in industrial and renewable sectors. As part of ABB’s PowerFlex series, it converts AC to DC (or vice versa) with minimal loss, enabling efficient motor drives, grid storage, and EV charging infrastructure.

Its modular design simplifies integration into existing systems. In a 300 kW solar inverter, it converts PV-generated DC to grid-ready AC; in a factory, it powers a 400 kW compressor via variable frequency control—balancing performance and energy savings.

Core advantages and technical highlights

High-power density: 500 kW in a compact 500x300mm form factor saves cabinet space in data center UPS systems.

Adaptive voltage range: 380-1000 VAC input works with global grids, eliminating the need for regional variants in multinational projects.

Adjustable switching: 1-20 kHz frequency tuning optimizes efficiency—higher frequencies reduce harmonics in EV chargers, lower frequencies minimize heat in industrial drives.

Grid-compliant: Meets IEEE 1547 standards for renewable grid integration, ensuring stable operation during voltage fluctuations.

Typical application scenarios

Solar farms: Converts DC from panels to AC, syncing with grid voltage/frequency via Ethernet/IP communication.

Industrial compressors: Adjusts motor speed via 0-480 VAC output, reducing energy use by 30% compared to fixed-speed drives.

Grid storage: Charges/discharges lithium-ion batteries, using Modbus TCP to coordinate with grid management systems during peak demand.

ABB GVC736CE101

Detailed parameter table

Product introduction

The ABB GVC736CE101 is a grid-scale energy storage and power regulator, critical for balancing modern power systems. It integrates renewable energy, stores excess grid power, and corrects power quality issues—essential for transitioning to low-carbon grids.

In a 5 MWh battery storage plant, it charges during off-peak hours and discharges during peaks, reducing grid strain. In industrial parks, it mitigates voltage sags, protecting sensitive equipment like CNC machines.

Core advantages and technical highlights

Grid stabilization: Dampens voltage fluctuations from renewables, ensuring < 2% deviation from nominal grid voltage.

Peak shaving: Reduces utility costs for industrial users by discharging stored energy during high-tariff periods.

Multi-interface connectivity: Integrates with SCADA via Ethernet/IP and battery management systems via Modbus, enabling remote monitoring of state-of-charge.

Scalable storage: Paired with 1-10 MWh batteries, it adapts to small microgrids or large utility-scale storage projects.

Typical application scenarios

Utility grids: Stores surplus wind/solar power, releasing it during calm/cloudy periods to maintain supply-demand balance.

Industrial parks: Corrects power factor from 0.8 to 0.99, reducing utility penalties and improving motor efficiency.

Remote microgrids: Ensures stable power for off-grid communities, combining diesel generators with solar/battery storage.

Related model recommendations

5SHY4040L0006: Lower-power (800 A) variant of 5SHY4045L0006 for medium-voltage drives.

3BHB030305R0001: Reduced processing speed (500 commands/sec) version of 3BHB030310R0001 for simple control tasks.

3BHE039201R0101: 300 kW model complementary to 3BHE039203R0101 for smaller industrial drives.

GVC736CE050: 500 kW counterpart to GVC736CE101 for commercial building energy storage.

ACS880-04: Variable speed drive pairing with 3BHE039203R0101 for motor control systems.

Installation, commissioning and maintenance (general guidelines)

Installation preparation

All models require clean, dry environments with adequate ventilation. Use ESD-safe tools for 5SHY4045L0006 and 3BHB030310R0001 to protect semiconductors. Ensure input voltage matches specifications (e.g., 380-1200 VAC for GVC736CE101) and mount on grounded DIN rails or rigid supports.

Maintenance suggestions

Inspect quarterly for loose connections/dust.

Calibrate analog I/O annually (3BHB030310R0001, 3BHE039203R0101).

Update firmware via ABB’s ServicePort software for bug fixes and new features.

Replace cooling fans in GVC736CE101 every 5 years to prevent overheating.

Service and guarantee commitment

ABB provides 2-3 year warranties for all models, covering manufacturing defects. Global 24/7 technical support offers remote troubleshooting; on-site service is available via local ABB engineers. Spare parts are guaranteed for 7+ years post-production, ensuring long-term maintainability.