ABB AI810 3BSE008516R1

Description

Detailed parameter table

ABB AI810 3BSE008516R1

Product introduction

The AI810 3BSE008516R1 is a versatile analog input module from ABB, designed to bridge field sensors and the AC800M controller in industrial automation systems. As a core component of the S800 I/O family, it converts real-world analog signals—such as temperature, pressure, and flow—into digital data for precise monitoring and control.

This module excels in balancing performance and flexibility, with 8 independently configurable channels that support a wide range of signal types. Whether connected to 4-20 mA pressure transmitters in a chemical plant or Pt100 RTDs in a food processing line, the AI810 3BSE008516R1 delivers reliable data to drive informed decision-making. Its robust design ensures stable operation in harsh environments, making it a staple in industries ranging from water treatment to manufacturing.

Core advantages and technical highlights

Multi-signal versatility

Each channel of the AI810 3BSE008516R1 can be programmed for different inputs, eliminating the need for specialized modules. In a pharmaceutical facility, for example, one channel might monitor a type K thermocouple (oven temperature), while another handles a 4-20 mA signal from a pH sensor—all within a single AI810 3BSE008516R1. This flexibility reduces inventory costs and simplifies system design.

Industrial-grade reliability

With 2.5 kV AC isolation and operation from -25°C to +70°C, the AI810 3BSE008516R1 thrives in electrically noisy or temperature-fluctuating environments. In steel mills, where motors and welders generate interference, its isolation prevents signal distortion, ensuring accurate readings from temperature sensors near furnaces. This reliability minimizes unplanned downtime, a critical factor in high-output facilities.

Intuitive diagnostics

LED indicators on the AI810 3BSE008516R1 provide at-a-glance status updates: green for normal operation, red for faults like open circuits. In a wastewater plant, if a level sensor wire frays, the corresponding channel’s red LED alerts technicians, who can quickly trace the issue without disrupting other measurements. This diagnostic speed cuts troubleshooting time by up to 60%.

ABB AI810 3BSE008516R1

Typical application scenarios

In a municipal water treatment plant, the AI810 3BSE008516R1 serves as the central data hub for key processes. Its 8 channels monitor:

• 4-20 mA signals from flow meters in filtration stages
• Pt100 RTDs tracking water temperature in storage tanks
• 0-10 V outputs from turbidity sensors in clarifiers
• ±10 V signals from pH probes in chemical dosing tanks

Data from the AI810 3BSE008516R1 flows to the AC800M controller, which adjusts pumps and valves (via AO801 modules) to maintain water quality. During peak demand, the module’s rapid sampling ensures the controller responds instantly to flow rate changes, preventing overflow in treatment basins.

In an automotive paint shop, the AI810 3BSE008516R1 monitors temperature and pressure in paint mixing tanks. Its accurate readings ensure consistent viscosity, reducing paint waste and ensuring uniform finishes on car bodies.

Related model recommendations

• AO801: Works with AI810 3BSE008516R1in closed-loop systems, converting controller outputs to analog signals for valves or pumps.
• TB820V2: A terminal base that provides secure wiring for AI810 3BSE008516R1, simplifying installation and maintenance.
• AI930: A high-precision 4-channel module, ideal for applications requiring 24-bit resolution beyond AI810 3BSE008516R1’s 16-bit capability.
• CI810B: A Profibus DP module that transmits AI810 3BSE008516R1data to legacy Profibus networks, bridging new and old systems.
• DO910: Triggers alarms (e.g., high pressure) based on threshold crossings detected by AI810 3BSE008516R1.
• 3BHE009017R0102: Provides stable 24 V DC power to AI810 3BSE008516R1, ensuring measurement accuracy.

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the AI810 3BSE008516R1, ensure the control cabinet is clean, dry, and free of conductive debris. Use a torque screwdriver and wire strippers (0.5-1.5 mm² capacity) for secure connections. Mount the TB820V2 terminal base on a 35 mm DIN rail, then plug in the AI810 3BSE008516R1 until it clicks. Use shielded cables for sensors, grounding shields at both ends to reduce noise. Verify 24 V DC power polarity to avoid damage.

Maintenance suggestions

Daily checks of the AI810 3BSE008516R1 involve confirming green LEDs for power and active channels. Calibrate annually with a precision signal generator to maintain ±0.1% accuracy—critical in regulated industries like food processing. Inspect terminal connections quarterly for corrosion; tighten loose screws to prevent signal loss. If a channel fails, swap sensors between channels to isolate issues: a persistent fault indicates a need to replace the AI810 3BSE008516R1 with an ABB-approved spare, configured to match original settings.

Service and guarantee commitment

The AI810 3BSE008516R1 is backed by a 3-year warranty, covering defects in materials and workmanship. ABB’s global technical team provides 24/7 support for installation, calibration, and troubleshooting, including guidance on integrating with AC800M controllers and TB820V2 bases.

Customers receive access to detailed manuals and software tools for seamless configuration. Extended service contracts offer on-site maintenance and priority response, ensuring the AI810 3BSE008516R1 performs optimally throughout its lifecycle. ABB’s commitment to quality means customers can rely on the AI810 3BSE008516R1 for consistent, accurate data in their most critical processes.