ABB CI853

Description

Detailed parameter table

ABB CI853

Product introduction

The ABB CI853 is a high – performance Communication Interface Module designed to meet the demanding requirements of industrial communication in automation systems. As an integral part of ABB’s extensive portfolio of industrial control products, the CI853 plays a crucial role in enabling seamless data exchange among various devices operating on the Profibus – DP protocol.

In industrial automation setups, it serves as a vital link that bridges the gap between different components. Whether it’s connecting field devices such as sensors and actuators to the central control system or facilitating communication between multiple controllers, the CI853 ensures smooth and efficient data flow. With its single – channel design and support for high – speed data transfer of up to 12 Mbps, it is well – equipped to handle both simple point – to – point connections and complex network topologies.

Core advantages and technical highlights

High – speed and reliable communication: The ABB CI853 offers a data transfer rate of up to 12 Mbps, allowing for rapid exchange of critical data in real – time. This high – speed performance reduces latency, ensuring that control commands are executed promptly and that process data is transmitted accurately. The built – in diagnostic LEDs provide immediate visual indication of the module’s operational status, helping operators quickly identify and resolve any communication – related issues, thus minimizing system downtime.

Flexible configuration: With user – configurable termination resistors, the CI853 offers flexibility in network setup. The master/slave addressing mode enables seamless integration into a variety of Profibus – DP network architectures, whether it’s a small – scale local network or a large – scale distributed system. This adaptability makes it suitable for a wide range of industrial applications, from factory automation to process control.

Compact and easy – to – integrate design: The compact physical design of the CI853 makes it easy to fit into existing control cabinets, even in space – constrained environments. Its simple installation process and compatibility with standard industrial components reduce the complexity and time required for system integration, enabling faster deployment and commissioning of automation systems.

Typical application scenarios

In factory automation, the ABB CI853 is widely used to connect production line equipment. For example, in an automotive assembly plant, it can link robotic arms, conveyor belts, and other automated machinery. The high – speed data transfer ensures that the various components work in perfect synchrony. As the robotic arms pick and place parts, the CI853 enables real – time communication between them and the conveyor belts, ensuring that the parts are delivered precisely when needed, thus maximizing production efficiency and minimizing errors.

In process control industries like water treatment plants, the CI853 plays a crucial role. It connects sensors that monitor water quality parameters such as pH levels, turbidity, and chemical concentrations to the central control system. The rapid data transfer allows operators in the control room to receive up – to – date information about the water treatment process. Based on this data, they can make timely adjustments to pumps, valves, and other actuators to ensure that the treated water meets the required quality standards.

Related model recommendations

CI854K01: Similar to the CI853, but with support for Profibus – DP/V1 protocol. It offers enhanced functionality in terms of protocol version, which may be suitable for more advanced industrial communication requirements where the additional features of the V1 version are needed, such as advanced diagnostic capabilities and improved device integration.

AI810: An analog input module by ABB. It can work in tandem with the CI853 in an industrial automation system. The AI810 collects analog data from sensors, and the CI853 can then transfer this data over the Profibus – DP network for further processing and analysis in the control system.

DI810: A digital input module. In an industrial setup, the DI810 can be used to interface digital signals from switches, pushbuttons, and other digital devices. The CI853 can then communicate these digital statuses to other parts of the automation network, enabling coordinated control actions.

AC800M CPU modules: These central processing units can be integrated with the CI853 to form a complete industrial control system. The CPU modules handle overall system operations, while the CI853 is responsible for Profibus – DP communication, ensuring seamless data flow between the control system and field devices.

TU890: For applications in hazardous areas, the TU890 can be used in combination with the CI853. It enables safe communication in explosive environments by providing intrinsic safety features, allowing the CI853 to function properly while maintaining the highest safety standards.

ABB CI853

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the ABB CI853, ensure that the installation area is clean, dry, and free from strong electromagnetic interference. Use appropriate hand tools like screwdrivers for mounting. Turn off the power to the system to prevent electrical accidents during installation. Verify that the control cabinet has sufficient space to accommodate the module. Ensure proper grounding of the cabinet and the module itself to safeguard against electrical surges.

Maintenance suggestions: Regularly check the diagnostic LEDs on the CI853 during daily operations to confirm its normal working status. In case of communication failures, first inspect the network cables for any signs of damage, loose connections, or incorrect wiring. If a component replacement is required, always use genuine ABB spare parts to maintain the module’s performance and reliability. Periodically update the module’s firmware to take advantage of the latest improvements, bug fixes, and enhanced features, which will contribute to its long – term stable operation.

Service and guarantee commitment

ABB stands firmly behind the CI853 with a comprehensive quality assurance program. The product comes with a standard one – year warranty, reflecting ABB’s confidence in its quality and durability. In the event of any product – related issues, ABB’s dedicated after – sales service team is readily available. They offer professional technical support, promptly respond to customer inquiries, and provide effective troubleshooting assistance. Whether it’s during the initial installation, commissioning, or long – term operation of the CI853, customers can rely on ABB’s expertise and commitment to ensure smooth system operation and optimal return on investment.