ABB CI867K01 3BSE043660R1

Description

Detailed parameter table

ABB CI867K01 3BSE043660R1

Product introduction

The ABB CI867K01 3BSE043660R1 is a high-performance industrial Ethernet communication interface module, designed to serve as a critical bridge in industrial automation systems. As a key component in ABB’s communication product portfolio, it enables seamless data exchange between various devices and control systems, ensuring efficient and reliable communication in complex industrial environments.

Equipped with Gigabit Ethernet capabilities, the ABB CI867K01 3BSE043660R1 supports multiple mainstream industrial protocols, including PROFINET IO, Ethernet/IP, and Modbus TCP/IP. This allows it to connect with a wide range of industrial equipment such as PLCs, HMIs, drives, and sensors, facilitating real-time data transmission and centralized control. Whether deployed in large-scale manufacturing plants, energy facilities, or process industries, the ABB CI867K01 3BSE043660R1 plays a vital role in enhancing the connectivity and interoperability of automation systems, laying a solid foundation for smart and efficient industrial operations.

Core advantages and technical highlights

High-speed and reliable communication

The ABB CI867K01 3BSE043660R1 features Gigabit Ethernet ports with a data transfer rate of up to 1000 Mbps, ensuring fast and efficient transmission of large volumes of data. This high-speed capability is crucial for time-critical applications, such as real-time control of production lines or high-frequency data acquisition from multiple sensors. Additionally, the module incorporates advanced error correction and signal integrity technologies, minimizing data loss and ensuring stable communication even in environments with electromagnetic interference, which is common in industrial settings.

Multi-protocol support

One of the standout features of the ABB CI867K01 3BSE043660R1 is its support for multiple industrial Ethernet protocols, including PROFINET IO, Ethernet/IP, and Modbus TCP/IP. This multi-protocol capability eliminates the need for multiple separate communication modules, simplifying system architecture and reducing integration costs. It allows the ABB CI867K01 3BSE043660R1 to seamlessly integrate with devices from different manufacturers that use different protocols, making it highly versatile in mixed-protocol industrial networks. For example, it can connect a PROFINET-based PLC to an Ethernet/IP-enabled drive, ensuring smooth data flow between them.

Robust industrial design

Built to withstand harsh industrial conditions, the ABB CI867K01 3BSE043660R1 boasts a rugged design. It operates reliably within a wide temperature range (-25°C to +60°C) and offers 2.5 kV AC isolation between ports and the backplane, providing excellent protection against electrical noise and voltage spikes. The module’s durable housing and high-quality components ensure long-term stability, even in dusty, humid, or vibration-prone environments, such as manufacturing workshops and power plants.

Typical application scenarios

In automotive manufacturing plants, the ABB CI867K01 3BSE043660R1 is widely used in production line control systems. It connects various automation devices, such as robotic arms, conveyor belt controllers, and quality inspection sensors, to the central PLC via PROFINET IO. The high data transfer rate ensures that real-time control signals and production data are transmitted without delay, enabling precise coordination of robotic movements and conveyor operations. For instance, when a car body reaches a welding station, the ABB CI867K01 3BSE043660R1 quickly transmits the position data from the sensor to the PLC, which then instructs the welding robot to start the welding process, ensuring high production efficiency and precision.

In energy distribution systems, the ABB CI867K01 3BSE043660R1 plays a key role in connecting intelligent electronic devices (IEDs) such as circuit breakers, transformers, and meters to the SCADA system using Modbus TCP/IP. It enables the SCADA system to collect real-time data on voltage, current, and power consumption from these devices, allowing operators to monitor the grid status remotely. In case of a fault, the module facilitates fast transmission of alarm signals, enabling quick response and minimizing downtime. Its robust design ensures reliable operation even in the harsh electrical environments of substations.

In food and beverage processing facilities, the ABB CI867K01 3BSE043660R1 is used to connect Ethernet/IP-enabled devices like filling machines, packaging equipment, and temperature controllers to the plant’s MES (Manufacturing Execution System). It transmits production data such as filling volume, packaging speed, and process temperatures to the MES, enabling real-time production monitoring and quality control. The module’s ability to handle multiple protocols also allows integration with legacy devices, making it easy to upgrade existing systems without replacing all equipment.

ABB CI867K01 3BSE043660R1

Related model recommendations

• ABB CI854A 3BSE030220R1: A Profibus DP communication module that complements the ABB CI867K01 3BSE043660R1in mixed protocol environments, enabling communication with Profibus devices alongside Ethernet-based systems.
• ABB AC800M PLC: A high-performance PLC that pairs with the ABB CI867K01 3BSE043660R1to form a powerful control and communication solution, suitable for large-scale industrial automation projects.
• ABB USC329AE01 3HB002483R0001: A control board module that works with the ABB CI867K01 3BSE043660R1to enhance system communication capabilities, enabling the control board to interact with Ethernet-based devices.
• ABB PM864K01 3BSE018105R1: A processor module compatible with the ABB CI867K01 3BSE043660R1, forming a high-performance processing and communication unit for complex automation tasks.
• ABB DI810 3BSE008549R1: A digital input module that can be connected to the same control system as the ABB CI867K01 3BSE043660R1, expanding the number of digital signal inputs for monitoring more devices.
• ABB DO810 3BSE008550R1: A digital output module that works with the ABB CI867K01 3BSE043660R1to control actuators and other devices based on signals received via the Ethernet network.
• ABB AI810 3BSE008551R1: An analog input module that, when used with the ABB CI867K01 3BSE043660R1, allows analog data from sensors to be transmitted to the central control system over Ethernet.

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the ABB CI867K01 3BSE043660R1, ensure the installation environment is clean, dry, and free from excessive vibration. The ambient temperature should be within -25°C to +60°C, and relative humidity should not exceed 95% (non-condensing). Required tools include a screwdriver (PH2), cable strippers, and a torque wrench (set to 0.5 – 0.7 Nm for terminal connections). Disconnect the power supply to the control cabinet before installation to avoid electrical shock. Mount the module on a 35 mm DIN rail, ensuring it is securely fastened. Use shielded Ethernet cables (Cat 5e or higher) for connections to minimize electromagnetic interference, and ensure proper grounding of the shield.

Maintenance suggestions

For daily maintenance of the ABB CI867K01 3BSE043660R1, regularly inspect the module and cables for damage or loose connections. Clean the module’s surface with a soft, dry cloth to remove dust. Check the Ethernet ports for dirt or corrosion, and clean them with compressed air if necessary. Monitor the module’s status indicators; a steady green light indicates normal operation, while a red light signals a fault. If a fault occurs, first check the cables and network configuration. If the issue persists, use ABB’s diagnostic software to identify the problem. Replace the module with an ABB-approved spare part if needed. It is recommended to perform a full network test and firmware update annually to ensure optimal performance.

Service and guarantee commitment

The ABB CI867K01 3BSE043660R1 comes with a 2-year warranty, covering defects in materials and workmanship under normal operating conditions. During the warranty period, ABB will repair or replace faulty modules free of charge. Our global technical support team is available 24/7 to provide assistance via phone, email, or online chat, offering guidance on installation, troubleshooting, and configuration.

We also provide access to online resources such as user manuals, firmware updates, and training materials. For enhanced support, optional service contracts include on-site technical support, preventive maintenance, and priority response times. ABB is committed to ensuring the ABB CI867K01 3BSE043660R1 delivers reliable performance, backed by our expertise in industrial communication solutions, to keep your automation systems running smoothly.