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ABB CMA136 3DDE300416

Proven reliability in legacy systems

The CMA136 3DDE300416 is engineered for long-term stability, a critical trait for legacy systems that remain operational for decades. In a municipal water treatment plant using the AC400 controller for over 15 years, the module continues to accurately measure 4-20 mA signals from water level sensors, ensuring consistent pump operation and preventing overflow incidents. Its robust design minimizes drift, reducing the need for frequent recalibration compared to generic replacement modules.

Flexible signal compatibility

With support for multiple input types (4-20 mA, 0-10 V, etc.), the CMA136 3DDE300416 adapts to mixed-sensor environments without hardware modifications. In a food processing facility, it simultaneously monitors:

  • 4-20 mA from a pH transducer in a mixing tank
  • 0-10 V from a conveyor speed sensor
  • ±10 V from a load cell measuring ingredient weights

This versatility eliminates the need for multiple specialized modules, simplifying system architecture and reducing spare parts inventory.

Seamless integration with AC400 ecosystem

The CMA136 3DDE300416 is pre-configured for plug-and-play operation with the Advant Controller 400, reducing setup time and configuration errors. Its communication protocol is optimized for the AC400’s data bus, ensuring low-latency data transfer between the module and controller. In a pharmaceutical batch system, this integration allows the AC400 to receive real-time pressure readings from the CMA136 3DDE300416, enabling precise adjustment of valves via 配套的 analog output modules to maintain batch consistency.

Manufacturer:
Part number: ABB CMA136 3DDE300416
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Description

Detailed parameter table

Parameter name Parameter value
Product model CMA136 3DDE300416
Manufacturer ABB
Product category Analog input module for Advant Controller 400
Number of channels 8 differential analog inputs
Input signal types 4-20 mA DC, 0-20 mA DC, 0-10 V DC, ±10 V DC
Accuracy ±0.1% of full scale (at 25°C)
Resolution 16 bits
Sampling rate 10 Hz per channel
Isolation 2.5 kV AC (channel-to-bus)
Operating voltage 24 V DC ±10%
Power consumption ≤ 3 W
Operating temperature 0°C to +60°C
Dimensions (W×H×D) 160 mm × 100 mm × 220 mm
Installation method Rack mounting in Advant Controller 400 chassis
Protection class IP20
Diagnostic features LED indicators for power, channel status, and faults
Compatible systems ABB Advant Controller 400 (AC400), MasterView 800 HMI
ABB CMA136 3DDE300416

ABB CMA136 3DDE300416

Product introduction

The CMA136 3DDE300416 is a reliable analog input module from ABB, specifically designed for integration with the Advant Controller 400 (AC400) system, a staple in mid-sized industrial automation applications. As a key component of ABB’s legacy control architecture, it converts analog signals from field sensors—such as pressure transmitters, flow meters, and temperature transducers—into digital data for the controller, enabling real-time process monitoring.

Equipped with 8 differential channels, the CMA136 3DDE300416 supports a range of standard industrial signals, making it versatile for diverse applications from water treatment to small-scale chemical processing. Its 16-bit resolution and ±0.1% accuracy ensure precise measurement of critical process variables, while 2.5 kV isolation protects the controller from electrical noise in industrial environments. Whether deployed in retrofits or existing AC400 systems, the CMA136 3DDE300416 provides consistent performance, bridging field devices and the control layer to maintain operational efficiency.

Core advantages and technical highlights

Proven reliability in legacy systems

The CMA136 3DDE300416 is engineered for long-term stability, a critical trait for legacy systems that remain operational for decades. In a municipal water treatment plant using the AC400 controller for over 15 years, the module continues to accurately measure 4-20 mA signals from water level sensors, ensuring consistent pump operation and preventing overflow incidents. Its robust design minimizes drift, reducing the need for frequent recalibration compared to generic replacement modules.

Flexible signal compatibility

With support for multiple input types (4-20 mA, 0-10 V, etc.), the CMA136 3DDE300416 adapts to mixed-sensor environments without hardware modifications. In a food processing facility, it simultaneously monitors:

  • 4-20 mA from a pH transducer in a mixing tank
  • 0-10 V from a conveyor speed sensor
  • ±10 V from a load cell measuring ingredient weights

This versatility eliminates the need for multiple specialized modules, simplifying system architecture and reducing spare parts inventory.

Seamless integration with AC400 ecosystem

The CMA136 3DDE300416 is pre-configured for plug-and-play operation with the Advant Controller 400, reducing setup time and configuration errors. Its communication protocol is optimized for the AC400’s data bus, ensuring low-latency data transfer between the module and controller. In a pharmaceutical batch system, this integration allows the AC400 to receive real-time pressure readings from the CMA136 3DDE300416, enabling precise adjustment of valves via 配套的 analog output modules to maintain batch consistency.

ABB CMA136 3DDE300416

ABB CMA136 3DDE300416

Typical application scenarios

In a regional wastewater treatment plant utilizing the ABB Advant Controller 400, the CMA136 3DDE300416 serves as a central data acquisition hub for key treatment processes:

  • Channel 1: 4-20 mA from an influent flow meter, monitoring raw wastewater volume
  • Channels 2-3: 0-10 V from dissolved oxygen sensors in aeration tanks
  • Channels 4-5: 4-20 mA from pressure transmitters in sludge pumping lines
  • Channels 6-8: ±10 V from level sensors in chemical storage tanks

The CMA136 3DDE300416 transmits these signals to the AC400 controller, which adjusts aeration blower speeds and chemical dosing rates to optimize treatment efficiency. Its stable performance ensures compliance with environmental regulations by maintaining accurate records of effluent quality parameters.

In a small-scale plastics extrusion plant, the module monitors temperature (via 4-20 mA from RTD transmitters) and pressure in the extrusion die, providing data to the AC400 controller. This allows real-time adjustments to heater settings, preventing material defects caused by temperature fluctuations.

Related model recommendations

  • CMA121 3DDE300401: A 4-channel analog input module, a smaller counterpart to the CMA136 3DDE300416for simpler systems.
  • CMA236 3DDE300426: Analog output module that pairs with the CMA136 3DDE300416in closed-loop control, adjusting actuators based on input data.
  • AC400 3BSE008508R1: Advant Controller 400, the central processor that processes data from the CMA136 3DDE300416.
  • MMB401 3BSE008510R1: Memory module for the AC400, storing configuration data for the CMA136 3DDE300416.
  • 1SVR011700R0000: ABB power supply that provides 24 V DC to the CMA136 3DDE300416in AC400 systems.
  • VBX01T-VBX01B: Fiber optic transceiver pair that connects remote CMA136 3DDE300416-equipped cabinets to the AC400 over long distances.
  • DDC110 3BSE004249R1: Digital input module that complements the CMA136 3DDE300416by monitoring discrete signals in the AC400 system.

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the CMA136 3DDE300416, power off the Advant Controller 400 chassis. The module must be inserted into the designated slot in the AC400 rack, ensuring proper alignment with the backplane connector. Use a torque screwdriver (0.5 Nm) to secure the front panel screws. For wiring, use 0.5-1.5 mm² shielded cables, connecting field sensors to terminals 1-24 per the module’s channel mapping (channels 1-8, each with positive and negative inputs). Ground the cable shields at the module end to reduce electrical noise.

Maintenance suggestions

Daily checks of the CMA136 3DDE300416 involve verifying the green power LED and absence of red fault LEDs. Calibrate the module annually using a precision signal generator to maintain ±0.1% accuracy, especially in regulated applications. Inspect terminal connections quarterly for corrosion or looseness, tightening screws to 0.6 Nm if needed. If a channel fails, swap the sensor to a spare channel to isolate the issue—replace the CMA136 3DDE300416 with a compatible spare if the fault persists, ensuring the replacement is configured with the same input ranges as the original.

Service and guarantee commitment

The CMA136 3DDE300416 is backed by a 1-year warranty, covering defects in materials and workmanship. ABB’s technical support team provides specialized assistance for legacy systems, including guidance on integrating the module with the AC400 controller and troubleshooting compatibility issues with sensors.

Customers receive access to archived technical manuals and configuration guides for the CMA136 3DDE300416. ABB offers repair services for faulty modules, extending the lifecycle of legacy AC400 systems. With global parts distribution, replacement modules are available to minimize downtime in critical applications. Trust the CMA136 3DDE300416 to deliver reliable performance in Advant Controller 400 systems, backed by ABB’s commitment to supporting legacy automation infrastructure.

 

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