ABB DO880 3BSE028602R1

Description

Detailed Parameter Table

DO880 3BSE028602R1

Product Introduction

The DO880 3BSE028602R1 is a high-performance digital output module from ABB, designed as part of the S800 I/O system to interface with the AC800M controller. It converts digital control signals from the controller into 24 V DC outputs, enabling precise control of field devices such as solenoid valves, contactors, relays, and indicator lights in industrial automation systems.

With 16 isolated channels, each capable of delivering 0.5 A (4 A total), the DO880 is engineered for reliability in demanding environments, including chemical plants, power stations, and manufacturing facilities. Its robust diagnostic features—such as short-circuit protection and open load detection—minimize downtime by quickly identifying faults, while the wide operating temperature range (-40°C to +70°C) ensures performance in extreme conditions. Whether integrated with XVC769AE101 termination units for organized wiring or paired with DI880 modules for complete I/O functionality, the DO880 is a cornerstone of ABB’s scalable automation solutions.

Core Advantages and Technical Highlights

Comprehensive channel protection
Each of the DO880’s 16 channels includes independent short-circuit protection, limiting current to safe levels if a wire accidentally shorts to ground. In a chemical reactor control system, this feature prevents damage to the module when a solenoid valve’s cable is cut, allowing other channels (controlling pressure relief valves) to continue operating—critical for maintaining process safety.

High-density, space-efficient design
The DO880 packs 16 outputs into a 45 mm-wide housing, reducing control cabinet footprint by up to 30% compared to lower-density modules. In a water treatment plant’s compact control panel, this density allows integration of 128 outputs (8 modules) in under 400 mm of DIN rail space, freeing room for additional instrumentation.

Extreme environment readiness
With an operating temperature range of -40°C to +70°C and ATEX Zone 2 certification, the DO880 thrives in harsh locations. In an offshore oil platform’s junction box, it reliably controls valve actuators despite salt spray and temperature swings, outperforming standard modules that would degrade in such conditions.

Typical Application Scenarios

In a pharmaceutical manufacturing facility’s batch processing system:

DO880 modules control 16 solenoid valves per unit, regulating the flow of raw materials into reactors.

Outputs activate heating element contactors and stirrer motors, coordinated by the AC800M controller.

Open load detection alerts operators to failed valves (e.g., a disconnected cable), preventing incomplete batches and ensuring compliance with FDA regulations.

Paired with XVC769AE101 termination units, wiring from valves to the module is organized, simplifying validation audits.

In a power plant’s turbine control system:

DO880 modules trigger alarm sirens, emergency stop relays, and cooling fan motors.

Their 2.5 kV isolation prevents electrical noise from generators interfering with control signals, ensuring reliable operation during turbine startups.

Short-circuit protection safeguards against wiring faults in the high-vibration environment near the turbine, maintaining critical safety functions.

DO880 3BSE028602R1

Related Model Recommendations

DI880: Digital input module that complements DO880 for complete I/O functionality in S800 systems.

AO880: Analog output module that works with DO880 in mixed-signal control applications.

TB820V2: Terminal base required for mounting DO880, providing secure wiring connections.

XVC769AE101: High-density termination unit that organizes field wiring for DO880 in large I/O systems.

AC800M PM864: Controller that processes data and sends commands to DO880 modules.

CI854A: Profibus DP communication module that enables remote monitoring of DO880 status.

SPDSO14: Compact digital output module for smaller applications, compatible with DO880 in distributed systems.

Installation, Commissioning and Maintenance Instructions

Installation preparation
Mount the DO880 on a 35 mm DIN rail using the TB820V2 terminal base, ensuring 50 mm clearance for cooling. Connect 24 V DC auxiliary power to the terminal base, verifying correct polarity. Wire field devices to the output terminals using 0.5-1.5 mm² cables, ensuring each channel’s load does not exceed 0.5 A. Use shielded cable for outputs near high-voltage equipment, grounding shields at both ends. Configure the module via Control Builder M software, assigning channel addresses and fault response behaviors (e.g., latching/unlatching on short circuit).

Commissioning steps
Power on the S800 system and verify the DO880’s power LED illuminates green. Test each output by sending a signal from the AC800M controller, confirming the channel LED lights and the connected device activates. Check fault handling by intentionally creating a short circuit (with system power off) and verifying the module shuts down the channel without affecting others. Record calibration data and test results for compliance documentation.

Maintenance suggestions
Inspect DO880 monthly by checking channel LEDs—red indicates faults (e.g., short circuit or open load). Clean terminal connections quarterly with compressed air to remove dust. Measure output voltage under load annually to ensure it remains within 24 V ±10%. If a channel fails, swap the device to a spare channel to isolate the issue; replace the module if multiple channels fail. Use only ABB-approved replacements, reconfiguring them to match the original’s settings.

Service and Guarantee Commitment

The DO880 3BSE028602R1 is backed by a 3-year warranty, covering defects in materials and workmanship. ABB’s technical support team provides 24/7 assistance for integration with AC800M systems, including wiring diagrams and troubleshooting guides.

Customers receive access to Control Builder M software tools for configuring DO880 modules, along with application notes for pharmaceutical, power, and other industries. ABB ensures rapid delivery of replacement modules through global distribution centers, minimizing downtime in critical processes. With expert training available on S800 I/O systems, users can maximize the DO880’s performance and lifespan.