Description
INICT01: Product Overview
The ABB INICT01 is a ruggedized industrial transfer module designed for integration with ABB’s legacy Bailey Infi 90 Distributed Control System (DCS) and modern Symphony Plus platforms. Positioned as a critical interface between DCS controllers and peripheral systems, it facilitates real-time data exchange, system diagnostics, and remote configuration.
Role in Automation Systems:
As a dual-channel gateway, the INICT01 bridges the InfiNet fieldbus network with external devices (e.g., SCADA, engineering workstations). Its primary functions include:
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Protocol Conversion: Translates proprietary InfiNet messages to standard protocols (Modbus RTU, ASCII) for compatibility with third-party systems.
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Data Acquisition: Collects process data (e.g., temperature, pressure) from field devices and transmits it to the DCS for monitoring and control.
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Diagnostic Interface: Enables remote access to DCS logs and alarms, reducing onsite maintenance efforts.
Platform Benefits (Bailey Infi 90/Symphony Plus):
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Legacy Compatibility: Seamlessly integrates with Bailey’s InfiNet architecture, ensuring continuity for aging infrastructure.
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Redundancy Support: Dual-channel communication and power inputs enhance reliability in critical applications (e.g., power plants, refineries).
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Scalability: Supports expansion with additional I/O modules to accommodate growing system demands.
ABB INICT01
Technical Specifications
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Model Number: INICT01
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Manufacturer: ABB
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Product Type: Industrial Transfer Module
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Communication Ports:
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1 × InfiNet port (1 Mbps)
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2 × RS-485 ports (Modbus RTU/ASCII)
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Input/Output Channels:
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16 digital I/O (programmable as inputs/outputs)
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2 analog I/O (4–20 mA, 0–10 V)
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Power Supply: 24 V DC ±15% (redundant inputs)
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Operating Temperature: -40°C to +70°C (-40°F to +158°F)
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Storage Temperature: -30°C to +65°C (-22°F to +149°F)
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Humidity: 5–95% RH (non-condensing)
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Isolation: 2500 Vrms galvanic (input/output)
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Surge Protection: Built-in transient voltage suppression
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Mounting: DIN rail or rack-mounted
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Dimensions (H×W×D): 210 mm × 105 mm × 250 mm (8.27 in × 4.13 in × 9.84 in)
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Weight: 0.6 kg (1.32 lbs)
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Certifications: CE, UL, RoHS
Core Features & Customer Value
1. Robust Communication Gateway:
The INICT01’s dual-channel architecture ensures uninterrupted data flow between the DCS and external systems. For example, in a power plant, it can simultaneously transmit turbine performance data to both the Infi 90 controller and a remote SCADA system, enabling centralized oversight without disrupting control logic.
2. Enhanced Diagnostics:
Integrated LED indicators (power, link, error) and Modbus TCP/IP support allow engineers to troubleshoot connectivity issues remotely. This minimizes downtime during maintenance, critical for facilities requiring 24/7 operation.
3. Galvanic Isolation & Surge Protection:
The 2500 Vrms isolation prevents electrical noise from field devices (e.g., motors, solenoids) from damaging sensitive DCS components. Surge suppression further safeguards against voltage spikes, common in industrial environments.
4. Flexible Configuration:
Programmable digital I/O and analog inputs adapt to diverse sensors (e.g., pressure transmitters, proximity switches). In a refinery, this flexibility supports retrofitting legacy equipment with modern control systems.
ABB INICT01
Typical Applications
The INICT01 is deployed in industries requiring reliable DCS integration:
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Power Generation:
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Connects turbine control systems to SCADA for real-time monitoring. In a coal-fired plant, it transmits boiler pressure data to both the DCS and a central control room HMI.
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Oil & Gas:
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Interfaces with pipeline pressure sensors and sends alerts to a central monitoring system. For example, in an offshore platform, it detects abnormal pressure spikes and triggers automated shutdowns.
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Manufacturing:
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Integrates PLCs with legacy DCS systems for hybrid control architectures. In an automotive plant, it synchronizes robotic arms (PLC-controlled) with DCS-managed assembly line processes.
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