ABB MB810

Description

Detailed parameter table

ABB MB810

Product introduction

The ABB MB810 is a high-performance industrial communication gateway designed to bridge the gap between diverse automation systems and devices in complex industrial environments. As a key component in ABB’s industrial connectivity portfolio, this device serves as a critical hub for seamless data exchange, enabling interoperability between legacy systems and modern automation architectures.

Equipped with a powerful ARM Cortex-A9 processor, the ABB MB810 delivers rapid data processing capabilities, ensuring real-time communication across multiple protocols without latency. Its compact form factor belies its robust functionality, making it an ideal solution for integrating various sensors, actuators, and control systems in industrial settings where space is at a premium. Whether deployed in manufacturing lines, energy facilities, or infrastructure projects, the ABB MB810 enhances system efficiency by centralizing data flow and enabling informed decision-making through accurate, timely information transfer.

Core advantages and technical highlights

Multi-protocol versatility

The ABB MB810 stands out for its exceptional ability to support a wide range of industrial communication protocols, eliminating the need for multiple gateways in mixed-protocol environments. This versatility reduces system complexity, lowers integration costs, and simplifies network management. Whether connecting Modbus-based sensors to a Profibus-controlled PLC or linking Ethernet/IP devices with IEC 60870-5-104 SCADA systems, the ABB MB810 ensures smooth, uninterrupted data transmission, making it a flexible choice for both greenfield and brownfield automation projects.

Rugged reliability

Built to thrive in harsh industrial conditions, the ABB MB810 combines a rugged design with high-quality components to deliver unmatched reliability. Its IP65 protection rating safeguards against dust ingress and low-pressure water jets, while its wide operating temperature range (-20°C to +60°C) ensures stable performance in extreme heat or cold. This durability minimizes downtime, even in environments with high vibration, electromagnetic interference, or humidity—critical for industries such as oil and gas, mining, and heavy manufacturing where system failures can have significant operational and financial impacts.

User-centric design

The ABB MB810 prioritizes ease of use through intuitive configuration software and a user-friendly interface. Engineers can quickly set up communication rules, map data points, and monitor network status via a web-based dashboard, reducing commissioning time. Additionally, the device offers built-in diagnostic tools that provide real-time alerts for protocol errors, connection issues, or hardware faults, enabling proactive maintenance. This focus on usability ensures that even teams with limited specialized training can effectively manage and troubleshoot the ABB MB810, maximizing productivity and minimizing operational disruptions.

ABB MB810

Typical application scenarios

In the manufacturing sector, the ABB MB810 plays a pivotal role in smart factory initiatives by integrating legacy production machinery with modern IoT-enabled systems. For example, in an automotive assembly line, it can connect older hydraulic presses (using Profibus) to a central Ethernet/IP-based MES (Manufacturing Execution System), enabling real-time tracking of press performance, energy usage, and maintenance needs. This integration allows plant managers to optimize production schedules, predict equipment failures, and reduce energy consumption—directly contributing to higher throughput and lower operational costs.

Within the energy industry, the ABB MB810 is widely used in power distribution networks to link remote substations with central control centers. It converts data from IEC 60870-5-101/104 protocols (used in substation automation) to Modbus TCP/IP for integration with SCADA systems, providing grid operators with a unified view of voltage levels, breaker statuses, and load patterns. This ensures faster response to outages, more efficient load balancing, and enhanced grid stability—critical for maintaining reliable power supply to industrial and residential users.

In water and wastewater treatment plants, the ABB MB810 facilitates communication between various process control elements, such as pH sensors (CANopen), dosing pumps (DeviceNet), and PLCs (Ethernet/IP). By centralizing data from these devices, it enables precise control of chemical dosing, filtration processes, and pump operations, ensuring compliance with water quality standards while minimizing chemical usage and energy waste.

Related model recommendations

• ABB MB820: A higher-capacity variant of the ABB MB810, featuring additional I/O ports and support for advanced security protocols (e.g., VPN, firewall), ideal for large-scale industrial networks requiring enhanced data protection.
• ABB AC500 PLC: A programmable logic controller that pairs seamlessly with the ABB MB810to create a complete control and communication solution, offering expanded processing power for complex automation tasks.
• ABB CM572: A compact protocol converter designed for simpler networks, serving as a cost-effective alternative to the ABB MB810when only a few protocols need conversion.
• ABB EI803F: An Ethernet/IP interface module that works with the ABB MB810to extend network reach, enabling communication with devices in remote plant areas.
• ABB DSQC 652: A robot communication module that integrates with the ABB MB810to connect industrial robots (e.g., ABB YuMi) to factory networks, facilitating coordinated motion control and production data sharing.
• ABB PM554-R: A modular PLC that complements the ABB MB810in distributed control systems, providing localized processing while relying on the gateway for inter-system communication.
• ABB TA821F: A temperature input module that connects to the ABB MB810, enabling precise monitoring of thermal processes in industries like chemical manufacturing and food processing.

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the ABB MB810, ensure the mounting location is free from excessive vibration, direct sunlight, and corrosive fumes. The device should be mounted on a DIN rail (35mm) using the provided clips, with at least 100mm of clearance around it for ventilation. Required tools include a screwdriver (PH2), wire strippers, and a torque wrench (set to 0.5-0.8 Nm for terminal connections). Verify that the power supply matches the 24V DC specification, and disconnect all power sources during wiring to prevent electrical hazards. Use shielded cables for communication lines to minimize electromagnetic interference, and ground the device properly using the dedicated grounding terminal.

Maintenance suggestions

For optimal performance, inspect the ABB MB810 quarterly: check for loose connections, clean dust from ventilation slots using compressed air (max 5 bar), and verify that indicator lights (power, network, protocol) display normal status. In case of communication failures, use the built-in diagnostic tool via the web interface to identify protocol mismatches or signal loss. Common issues like unresponsive ports can often be resolved by power cycling the device. When replacing components (e.g., terminal blocks), use only ABB-approved spare parts to maintain compliance with safety standards. Store spare ABB MB810 units in a dry environment (10-30°C, 30-60% humidity) to ensure readiness for quick replacement during emergencies.

Service and guarantee commitment

The ABB MB810 comes with a 3-year warranty, covering defects in materials and workmanship under normal operating conditions. ABB guarantees free replacement or repair of faulty units within the warranty period, with a 48-hour response time for service requests.

Our global technical support team provides 24/7 assistance via phone, email, and remote diagnostics to help resolve installation, configuration, or operational issues. Customers also gain access to ABB’s online portal, featuring user manuals, firmware updates, and troubleshooting guides specific to the ABB MB810.

For extended protection, ABB offers optional service contracts that include preventive maintenance visits, priority technical support, and on-site repair services, ensuring maximum uptime for critical automation systems. With a legacy of reliability and a commitment to customer success, ABB stands behind the ABB MB810 as a trusted solution for industrial communication needs.