ABB PFEA111-20 3BSE028140R0020

Description

Detailed parameter table

ABB PFEA111-20 3BSE028140R0020

Product introduction

The ABB PFEA111 – 20 3BSE028140R0020 is a state – of – the – art precision load cell tension control module. Engineered by ABB, a global leader in power and automation technologies, this module plays a crucial role in industrial processes that demand exacting control over tension levels.

Designed for seamless integration into a wide range of industrial systems, the PFEA111 – 20 serves as the nerve center for tension management. It interfaces with load cells, which are used to measure the tension in materials such as wires, cables, fabrics, and films during manufacturing or processing. By accurately interpreting the load cell signals, the module can then generate appropriate control signals to adjust the tension – regulating devices, ensuring that the tension remains within the desired tolerance. This not only enhances the quality of the end – product but also improves the overall efficiency of the production line by reducing material waste and equipment wear – and – tear.

Core advantages and technical highlights

Exceptional control accuracy: With a control accuracy of ±0.1% of full scale, the PFEA111 – 20 sets a new standard in precision tension control. In a wire – drawing factory, this high – level accuracy has enabled the production of wires with extremely consistent diameters, meeting the stringent requirements of aerospace and automotive industries. The module’s advanced signal processing algorithms minimize errors and fluctuations, providing a stable tension control solution even in high – speed production environments.

Flexible input and output options: The module can handle a wide range of load cell input signals, typically from 0 – 30 mV/V, which can be adjusted to suit different load cell characteristics. Its output options include both analogue (4 – 20 mA) and digital signals, making it compatible with various types of actuators and control systems. A textile mill uses the 4 – 20 mA output to control the speed of a winding machine, while a packaging plant utilizes the digital output to trigger a tension – adjustment mechanism based on pre – set tension limits.

Robust communication capabilities: Equipped with Modbus RTU as a standard communication interface, and with the option for CANopen expansion, the PFEA111 – 20 can easily communicate with other devices in an industrial network. This allows for seamless integration into existing Programmable Logic Controller (PLC) or Supervisory Control and Data Acquisition (SCADA) systems. A large – scale manufacturing facility can use Modbus RTU to connect multiple PFEA111 – 20 modules to a central PLC, enabling centralized monitoring and control of tension across different production lines.

Energy – efficient operation: Operating on a 24 V DC power supply with a power consumption of less than 5 W, the module is energy – efficient, reducing the overall power costs of industrial operations. This makes it an environmentally friendly and cost – effective choice for long – term use in energy – conscious manufacturing plants.

Typical application scenarios

Textile industry: In fabric weaving, the PFEA111 – 20 is used to control the tension of warp and weft threads. By maintaining consistent tension, it ensures that the fabric has a uniform texture and appearance. A high – end textile manufacturer reported a significant reduction in fabric defects, such as uneven patterns and loose threads, after implementing the ABB tension control module. The module adjusts the tension based on the type of fabric being woven, whether it’s a delicate silk or a heavy – duty denim.

Wire and cable manufacturing: During the extrusion and winding processes of wires and cables, proper tension control is essential to prevent breakage and ensure consistent product quality. The PFEA111 – 20 monitors the tension of the wire or cable as it moves through the production line and adjusts the speed of the winding or drawing machines accordingly. A cable manufacturer was able to increase its production speed by 20% without sacrificing product quality, thanks to the precise tension control provided by this module.

Packaging industry: In packaging applications, especially for products like food, pharmaceuticals, and electronics, the tension of the packaging materials (such as plastic films or paper) needs to be carefully controlled. The PFEA111 – 20 ensures that the packaging materials are applied evenly and tightly around the product, preventing damage during transportation and storage. A food packaging company saw a reduction in product spoilage due to improved packaging integrity, as the module maintained the correct tension on the packaging film.

ABB PFEA111-20 3BSE028140R0020

Related model recommendations

PFEA111 – 10: A lower – cost variant with a slightly lower control accuracy of ±0.2% of full scale. It is suitable for applications where the precision requirements are not as stringent, such as in some small – scale textile workshops or basic wire – processing plants.

PFEA112 – 20: An upgraded version with additional input and output channels, allowing for more complex tension control setups. It can handle multiple load cells simultaneously and is ideal for large – scale manufacturing plants with extensive production lines, like those in the automotive wire – harness manufacturing industry.

PU517: A related controller module from ABB that can be used in conjunction with the PFEA111 – 20 in more complex control systems. The PU517 focuses on overall process management, while the PFEA111 – 20 handles the precise tension control, working together to optimize the production process.

TA500 – T: ABB load cell amplifier that can be paired with the PFEA111 – 20 to enhance the signal quality from the load cells. It provides additional signal conditioning and amplification, ensuring accurate tension measurement, especially in noisy industrial environments.

CI502: A communication interface module that can expand the communication options of the PFEA111 – 20. It adds support for Ethernet – based communication protocols, which is beneficial for modern industrial networks that require high – speed data transfer and remote monitoring capabilities.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the PFEA111 – 20 on a DIN rail or a suitable control panel using the provided mounting brackets. Ensure that the installation environment is clean, dry, and free from excessive electromagnetic interference. Connect the load cell wires to the appropriate input terminals, following the color – coding or pin – out diagram provided in the user manual. Use shielded cables to minimize signal interference. For the power connection, use a 24 V DC power supply with a capacity of at least 1 A and connect the positive and negative terminals correctly. Before powering on the module, double – check all connections to avoid short – circuits.

Maintenance suggestions: Regularly inspect the module for any signs of physical damage, such as cracks or loose connections. Clean the module periodically using a soft, dry cloth to remove dust and debris. Check the communication links to ensure that data is being transmitted correctly. In case of abnormal tension control, first check the load cell calibration and the integrity of the load cell cables. If the problem persists, refer to the troubleshooting guide provided by ABB. Replace the module if it shows signs of severe wear or if it fails to function properly after attempting all troubleshooting steps. Spare parts such as input/output connectors and communication modules should be kept on hand for quick replacement in case of component failures.

Service and guarantee commitment

ABB offers a comprehensive service and guarantee for the PFEA111 – 20 3BSE028140R0020. The product comes with a standard 2 – year warranty, during which any manufacturing defects will be covered. ABB’s global technical support team is available 24/7 to provide assistance with installation, commissioning, and troubleshooting. They can offer detailed guidance and solutions to ensure the proper operation of the module. ABB also ensures the long – term availability of spare parts, minimizing downtime in case of component failures. Additionally, customers can access ABB’s online resources for firmware updates and product documentation. This commitment reflects ABB’s confidence in the quality and reliability of the PFEA111 – 20 and its dedication to providing a seamless experience for industrial customers.