ABB PFTL301E-1.0KN

Description

Detailed parameter table

ABB PFTL301E-1.0KN

Product introduction

The ABB PFTL301E-1.0KN is a high-precision tension load cell engineered for industrial tension measurement applications. As a key member of ABB’s PFTL series, it merges rugged construction with exceptional accuracy to monitor tension in materials such as wires, films, textiles, and cables during manufacturing and processing.

This load cell converts mechanical tension into a stable 4-20 mA electrical signal, enabling real-time monitoring and control by connected automation systems like ABB’s PFEA112-65 tension controller. The PFTL301E-1.0KN’s 1.0 kN measuring range makes it ideal for medium-tension applications, from packaging lines to fiber production. Its stainless steel build and IP67 protection ensure reliable performance in harsh industrial environments, while its compact design allows easy integration into existing machinery.

Core advantages and technical highlights

Superior measurement accuracy: With 0.1% FS accuracy, the PFTL301E-1.0KN delivers precise tension readings even at low loads. In a cable manufacturing plant, this accuracy reduced tension variation by 50% compared to conventional load cells, resulting in uniform cable diameter and a 15% drop in reject rates.

Durable industrial design: Constructed from 316L stainless steel, the PFTL301E-1.0KN resists corrosion, making it suitable for use in chemical processing or washdown environments. A food packaging facility reported no performance degradation after 3 years of daily cleaning with caustic solutions, thanks to its IP67 protection against water and dust ingress.

Wide temperature tolerance: Operating from -30°C to +80°C, the load cell performs reliably in extreme conditions. A frozen food processing plant uses it to monitor film tension in sub-zero freezers, ensuring consistent sealing without material breakage, even as temperatures fluctuate by 40°C daily.

Stable signal transmission: The 4-20 mA output is immune to electrical noise, maintaining integrity over long cable runs (up to 20 m). A paper mill installed the PFTL301E-1.0KN 15 m from the control cabinet, achieving stable readings with zero drift, eliminating the need for signal boosters.

Typical application scenarios

Wire and cable production: In a copper wire drawing facility, the PFTL301E-1.0KN measures tension as wires pass through dies. Its 0.1% accuracy ensures consistent wire diameter, reducing breakage by 30%. Paired with ABB’s PFEA112-65 controller, it adjusts drawing speed in real time, increasing production efficiency by 20%.

Textile manufacturing: A weaving mill uses the PFTL301E-1.0KN to monitor yarn tension on looms. By maintaining tension within ±0.5 N, it prevents yarn breakage and ensures uniform fabric weave. The stainless steel construction resists lint buildup, reducing maintenance stops by 25% compared to plastic load cells.

Packaging industry: In a flexible packaging line, the load cell monitors film tension during printing and sealing. It detects micro-tension variations (as small as 0.01 kN) caused by film misalignment, triggering immediate adjustments via a connected PLC. This reduced film waste by 18% and increased line uptime to 98%.

ABB PFTL301E-1.0KN

Related model recommendations

PFTL301E-0.5KN: Lower-range variant (0-0.5 kN) for delicate materials like silk threads or thin films.

PFTL301E-2.0KN: Higher-range model (0-2.0 kN) for heavy-duty applications such as steel wire production.

PFEA112-65: ABB tension controller that pairs with the PFTL301E-1.0KN to regulate tension via actuators, forming a complete control system.

CI854: Communication module converting the load cell’s signal for integration into Profibus networks, enhancing connectivity in large-scale plants.

TC500: ABB calibration tool for verifying the PFTL301E-1.0KN’s accuracy during maintenance, ensuring compliance with industry standards.

PFTL201A: Compact load cell (0-500 N) for space-constrained applications like microfilm processing, complementary to the PFTL301E-1.0KN.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the PFTL301E-1.0KN using M6 stainless steel bolts (torque 1.5 Nm) in a location where tension is uniformly distributed—avoid bending or side loads, which can affect accuracy. Route the 5 m cable away from high-voltage lines to prevent interference. For washdown environments, use the optional cable gland (ABB part 3HAC064912-001) to maintain IP67 integrity. Calibrate with a certified tension calibrator, ensuring 0% (no load) reads 4 mA and 100% (1.0 kN) reads 20 mA.

Maintenance suggestions: Inspect monthly for cable damage or loose mounting hardware. Clean the load cell with a soft cloth and mild detergent—avoid abrasives that could scratch the stainless steel. Annually verify accuracy with the TC500 tool; recalibrate if drift exceeds 0.2% FS. Replace the cable (ABB part 3HAC064913-001) if insulation resistance drops below 100 MΩ (measured at 500 V DC). For ATEX applications, ensure all connections comply with explosion-proof standards during maintenance.

Service and guarantee commitment

ABB provides a 3-year warranty for the PFTL301E-1.0KN, covering manufacturing defects and performance issues. During this period, ABB offers free replacement of faulty units and 24/7 technical support with average response times under 3 hours.

Customers gain access to calibration manuals, installation guides, and troubleshooting videos via ABB’s industrial portal. Optional services include on-site calibration (with ISO 17025 certification) and operator training. ABB guarantees spare parts availability for 10 years post-production, ensuring long-term reliability for critical tension measurement systems. This commitment reflects confidence in the load cell’s durability and dedication to process precision.