ABB PFTL301E 3BSE019050R1000 1.0KN

Description

Detailed parameter table

ABB PFTL301E 3BSE019050R1000 1.0KN

Product introduction

The ABB PFTL301E 3BSE019050R1000 1.0KN is a high-precision tension load cell designed for industrial tension measurement applications. As part of ABB’s PFTL series, it combines robust construction with exceptional accuracy to monitor tension in materials like wires, films, and textiles during manufacturing and processing.

This load cell converts mechanical tension into a stable 4-20 mA electrical signal, enabling real-time monitoring and control by connected automation systems. Its 1.0 kN measuring range makes it ideal for medium-tension applications, from packaging lines to fiber production. The PFTL301E 3BSE019050R1000 1.0KN integrates seamlessly with ABB’s tension controllers (such as the PFEA111-20) and PLC systems, forming a complete tension management solution that enhances product quality and process efficiency.

Core advantages and technical highlights

Ultra-high accuracy: With 0.1% FS accuracy, the PFTL301E 3BSE019050R1000 1.0KN ensures precise tension measurement even at low loads. In a cable manufacturing plant, this accuracy reduced tension variation by 60% compared to traditional load cells, resulting in uniform cable diameter and fewer defects.

Durable design: Constructed from 316L stainless steel and rated IP67, the load cell withstands harsh industrial environments—including exposure to water, chemicals, and dust. A textile mill using the PFTL301E 3BSE019050R1000 1.0KN reported no performance degradation after 3 years of daily washdowns with alkaline cleaning agents.

Wide temperature tolerance: Operating from -30°C to +80°C, it performs reliably in extreme conditions. A frozen food packaging line uses the load cell to monitor film tension in sub-zero environments, ensuring consistent sealing without material breakage.

Stable output signal: The 4-20 mA output is immune to electrical noise, maintaining signal integrity over long cable runs (up to 20 m). A paper mill installed the PFTL301E 3BSE019050R1000 1.0KN 15 m from the control cabinet, achieving stable tension readings with zero signal drift.

Typical application scenarios

Packaging industry: In a flexible packaging line, the PFTL301E 3BSE019050R1000 1.0KN monitors tension in plastic film during printing and sealing. It detects tension spikes caused by film misalignment, triggering adjustments to the unwinding roller speed via a connected PLC. This prevented film tears, reducing material waste by 22% and increasing line uptime.

Wire and cable production: A wire drawing plant uses the load cell to measure tension in copper wire as it is pulled through dies. The PFTL301E 3BSE019050R1000 1.0KN provides feedback to a tension controller, which adjusts the drawing speed to maintain consistent tension. This reduced wire breakage by 35% and improved product uniformity.

Textile manufacturing: In a weaving facility, the load cell monitors yarn tension on looms. By maintaining tension within ±0.5 N, it ensures even fabric weave and prevents yarn breakage. The PFTL301E 3BSE019050R1000 1.0KN’s stainless steel construction resists lint buildup, reducing maintenance stops by 18%.

ABB PFTL301E 3BSE019050R1000 1.0KN

Related model recommendations

PFTL301E 3BSE019050R1000 0.5KN: Lower-range variant (0-0.5 kN) for delicate materials like silk threads or thin films.

PFTL301E 3BSE019050R1000 2.0KN: Higher-range model (0-2.0 kN) for heavy-duty applications such as steel wire production.

PFEA111-20: ABB tension controller that pairs with the PFTL301E 3BSE019050R1000 1.0KN to regulate tension via actuators.

CI854: Communication module that converts the load cell’s signal for integration into Profibus networks.

TC500: ABB calibration tool for verifying the PFTL301E 3BSE019050R1000 1.0KN’s accuracy during maintenance.

PFTL201A: Compact load cell (0-500 N) for space-constrained applications like microfilm processing.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the PFTL301E 3BSE019050R1000 1.0KN using M6 stainless steel bolts (torque 1.5 Nm) in a location where tension is uniformly distributed—avoid bending or side loads. Route the 5 m cable away from high-voltage lines to prevent interference. For washdown environments, use the optional cable gland (ABB part 3HAC064912-001) to maintain IP67 integrity. Calibrate the load cell with a certified tension calibrator before operation, ensuring 0% (no load) reads 4 mA and 100% (1.0 kN) reads 20 mA.

Maintenance suggestions: Inspect monthly for cable damage or loose mounting hardware. Clean the load cell with a soft cloth and mild detergent—avoid abrasive cleaners that could damage the stainless steel. Annually verify accuracy using the TC500 tool; recalibrate if drift exceeds 0.2% FS. Replace the cable (ABB part 3HAC064913-001) if insulation resistance drops below 100 MΩ (measured at 500 V DC). For ATEX applications, ensure all connections comply with explosion-proof standards during maintenance.

Service and guarantee commitment

ABB provides a 3-year warranty for the PFTL301E 3BSE019050R1000 1.0KN, covering manufacturing defects and performance issues. During this period, ABB offers free replacement of faulty units and 24/7 technical support with average response times under 3 hours.

Customers receive access to calibration manuals, installation guides, and troubleshooting videos via ABB’s industrial portal. Optional services include on-site calibration (with ISO 17025 certification) and operator training. ABB guarantees spare parts availability for 10 years post-production, ensuring long-term reliability for critical tension measurement systems. This commitment reflects confidence in the load cell’s durability and dedication to process precision.