ABB S-093S 3BHB030475R0309

Description

Detailed parameter table

ABB S-093S 3BHB030475R0309

Product introduction

The S-093S 3BHB030475R0309 is ABB’s enhanced phase module, building on the proven performance of its predecessor to deliver advanced phase monitoring and control capabilities for industrial power management systems. As a key component compatible with the AC 800 PEC controller series, this module excels in real-time analysis of three-phase electrical parameters, enabling precise load balancing, fault detection, and energy optimization in complex automation setups.

What sets the S-093S 3BHB030475R0309 apart is its integrated Ethernet interface, which facilitates seamless connectivity with modern Industry 4.0 platforms, SCADA systems, and cloud-based energy management software. This upgrade, combined with its expanded data transmission range and improved error tolerance, makes it ideal for smart factories, large-scale power distribution networks, and renewable energy installations where high-speed, reliable data exchange is critical. Its robust design ensures consistent operation in extreme environments, solidifying its role as a cornerstone of efficient and safe industrial power systems.

Core advantages and technical highlights

Enhanced connectivity: The S-093S 3BHB030475R0309 introduces a 10/100 Mbps Ethernet interface alongside its three configurable RS232/RS485 ports, bridging legacy and modern communication ecosystems. This allows direct integration with Ethernet-based PLCs (e.g., ABB’s AC 800M) and cloud platforms, enabling remote monitoring of phase data without additional gateways. For example, in a smart grid application, it can stream real-time phase imbalance data to a central cloud dashboard via Ethernet while maintaining RS485 communication with on-site protection relays.

Superior data integrity: With a communication error rate of ≤10⁻⁵—an order of magnitude lower than its predecessor—and a serial transmission rate up to 115200 bps, the S-093S 3BHB030475R0309 ensures ultra-reliable data transfer. This precision is vital for applications like precision manufacturing, where even minor phase fluctuations can affect product quality. The module’s advanced signal processing algorithms also reduce noise interference, ensuring accurate readings in high-EMI environments such as welding workshops.

Extended environmental range: The S-093S 3BHB030475R0309 operates in -30°C to 75°C, expanding its usability in extreme conditions like arctic oil rigs or desert solar plants. Its low standby power consumption (0.8 W) minimizes heat generation, making it suitable for dense control cabinets, while its reinforced housing resists corrosion from industrial gases, extending service life in chemical processing facilities.

Typical application scenarios

In smart manufacturing facilities, the S-093S 3BHB030475R0309 serves as a critical node in energy management systems. It monitors phase balance across multiple production lines, using its Ethernet interface to send real-time data to a factory MES. When a phase imbalance exceeds 1%, the module triggers an alert, allowing the MES to automatically redistribute loads across connected machines—such as shifting a portion of the workload from a heavily loaded phase to a lighter one. This dynamic adjustment reduces energy waste by up to 15% and extends motor lifespans by preventing overheating.

In wind farms, the S-093S 3BHB030475R0309 ensures grid compliance by synchronizing turbine output phases with the utility network. Its wide temperature range (-30°C to 75°C) withstands the harsh conditions of offshore wind platforms, while Ethernet connectivity enables remote diagnostics by engineers. The module’s high-speed data transmission ensures rapid correction of phase shifts, avoiding penalties for non-compliant grid feed-in and maximizing energy revenue.

ABB S-093S 3BHB030475R0309

Related model recommendations

S-093S 3BHB030475R0009: The base model of the S-093S 3BHB030475R0309, suitable for standard phase monitoring without Ethernet needs.

AC 800 PEC 3BHB013085R0002: The latest controller version optimized for the S-093S 3BHB030475R0309, supporting advanced energy analytics.

CI854A 3BSE022469R1: A PROFINET module that enhances the S-093S 3BHB030475R0309’s Ethernet capabilities for high-speed factory networks.

PM866-2 3BSE050201R1: A CPU module that processes phase data from the S-093S 3BHB030475R0309 for complex load-balancing algorithms.

TB857 3BSE013269R1: A surge protector that safeguards the S-093S 3BHB030475R0309’s communication ports in high-voltage environments.

S-093H 3BHB030478R0309: A high-current variant of the S-093S 3BHB030475R0309 for heavy-industry applications like steel mills.

Installation, commissioning and maintenance instructions

Installation preparation: Prior to installing the S-093S 3BHB030475R0309, confirm the mounting surface (DIN rail, desktop, or embedded) is level and free of conductive debris. Verify the power supply delivers 10-30 V DC with ripple ≤50 mV to avoid signal interference. For Ethernet connections, use Cat 5e or higher shielded cables, grounded at both ends, to prevent EMI. Required tools include a torque screwdriver (0.5-0.8 Nm), cable tester, and multimeter. Avoid mounting near high-voltage transformers or motor drives to minimize noise.

Maintenance suggestions: Inspect the S-093S 3BHB030475R0309 quarterly, checking for loose terminals and cleaning dust with compressed air. Test Ethernet connectivity monthly using ping diagnostics to ensure <1% packet loss. Calibrate annually with a precision phase generator to maintain measurement accuracy, particularly in applications requiring ±0.5% phase balance tolerance. If communication errors occur, first check cable integrity; if issues persist, use ABB’s diagnostic software to reset the module. Replace the unit if it fails to communicate after troubleshooting, using only ABB-certified spares to ensure compatibility.

Service and guarantee commitment

The S-093S 3BHB030475R0309 comes with a 5-year warranty from installation, covering manufacturing defects and ensuring compliance with performance specifications. ABB guarantees 24-hour replacement for critical applications, minimizing downtime. Technical support is available round-the-clock via global automation experts, offering guidance on integration, troubleshooting, and firmware updates. Extended service contracts include annual preventive maintenance, calibration, and priority access to software upgrades, ensuring the S-093S 3BHB030475R0309 delivers peak performance throughout its 10-year design lifespan. Customers also gain access to ABB’s online knowledge base, featuring application notes and video tutorials tailored to this model.