ABB TB820V2 3BSE013208R0001

Description

Detailed Parameter Table

TB820V2 3BSE013208R0001

Product Introduction

The ABB TB820V2 3BSE013208R0001 is a high-quality terminal base designed to provide a secure and convenient connection interface for ABB’s industrial I/O modules, such as the ABB DO815 digital output module and ABB DI524 1SAP240000R0001 digital input module. As a key component in industrial control system wiring, it serves as a bridge between field devices and control modules, simplifying the wiring process and enhancing system reliability.

This terminal base features 32 screw terminals, divided into 16 input and 16 output terminals, which correspond to the channels of compatible I/O modules. Its plug-in design allows for quick and easy installation and replacement of I/O modules, reducing downtime during maintenance or upgrades. The ABB TB820V2 3BSE013208R0001 is widely used in manufacturing, energy, and process industries, playing an important role in ensuring stable signal transmission in industrial automation systems.

Core Advantages and Technical Highlights

Secure and Reliable Connections

The ABB TB820V2 3BSE013208R0001 is equipped with high-quality screw terminals that provide a tight and stable connection for wires. This ensures minimal contact resistance and prevents signal loss or intermittent connections, even in high-vibration industrial environments. For example, in a manufacturing plant with heavy machinery generating vibrations, the terminal base’s secure terminals guarantee that signals from sensors connected to the ABB DI524 1SAP240000R0001 module are reliably transmitted to the control system, avoiding false triggers or data errors.

Easy Module Replacement

Thanks to its plug-in design, the ABB TB820V2 3BSE013208R0001 allows for quick and tool-free replacement of compatible I/O modules like the ABB DO815. When a module needs to be replaced due to maintenance or failure, technicians can simply unplug the old module from the terminal base and insert a new one, significantly reducing downtime. This feature is particularly valuable in critical production lines where even short interruptions can result in significant losses.

Simplified Wiring and Maintenance

The ABB TB820V2 3BSE013208R0001 organizes wiring in a neat and orderly manner, with clear labeling for each terminal corresponding to the channels of the connected I/O module. This simplifies the wiring process during system installation and makes it easier to trace and troubleshoot wires during maintenance. For instance, in a control cabinet with multiple I/O modules, the terminal base’s structured wiring helps technicians quickly identify which wire corresponds to a specific channel of the ABB DO815 module, accelerating fault diagnosis and repair.

TB820V2 3BSE013208R0001

Typical Application Scenarios

In automotive production lines, the ABB TB820V2 3BSE013208R0001 is used in conjunction with the ABB DO815 digital output module and ABB DI524 1SAP240000R0001 digital input module. It serves as the terminal base for these modules, connecting field devices such as proximity sensors (to the input terminals) and solenoid valves (to the output terminals). The terminal base’s secure connections ensure reliable signal transmission between the sensors, modules, and the central control system. When a car part reaches a certain station, the sensor signal is transmitted through the terminal base to the input module, processed by the control system, and then a control signal is sent via the output module and terminal base to the solenoid valve, activating the clamping device to fix the part, ensuring smooth assembly operations.

In water treatment plants, the ABB TB820V2 3BSE013208R0001 is paired with I/O modules to connect water level sensors, pressure transmitters (to input terminals), and control valves, pumps (to output terminals). The terminal base’s organized wiring simplifies the connection between these devices and the control modules, ensuring stable data transmission and control signal delivery. For example, when the water level in a tank exceeds the set threshold, the sensor sends a signal through the terminal base to the input module, the control system processes the signal and sends a command to the output module, which then transmits the command via the terminal base to the pump, activating it to drain water, maintaining the water level within the normal range.

In food processing facilities, the ABB TB820V2 3BSE013208R0001 is used with I/O modules to connect temperature sensors, flow meters (to input terminals), and heating elements, conveyor motors (to output terminals). The terminal base’s ability to withstand harsh industrial environments ensures reliable operation in the presence of dust and temperature fluctuations. It facilitates the transmission of temperature and flow signals to the control system, which then adjusts the heating elements and conveyor speed via the output module and terminal base, ensuring consistent product quality and efficient production.

Related Model Recommendations

• ABB TB830V1: A terminal base with more terminals, suitable for modules with a higher number of channels, offering expanded wiring capacity for larger systems.
• ABB DO815: A digital output module that pairs with the ABB TB820V2 3BSE013208R0001, using the terminal base for wire connections to field actuators.
• ABB DI524 1SAP240000R0001: A digital input module compatible with the ABB TB820V2 3BSE013208R0001, connecting field sensors via the terminal base’s input terminals.
• ABB 3BSE018741R15: A processor module that works with the terminal base and I/O modules, forming a complete control system for industrial automation.
• ABB TU830V1: A terminal unit that can be used alongside the ABB TB820V2 3BSE013208R0001in larger control systems, providing additional terminal connections for more field devices.
• ABB CI867K01 3BSE043660R1: A communication module that, when integrated with the system including the ABB TB820V2 3BSE013208R0001, enables remote monitoring and control of the connected I/O modules.

Installation, Commissioning and Maintenance Instructions

Installation Preparation

Before installing the ABB TB820V2 3BSE013208R0001, ensure the control cabinet is clean, dry, and free from excessive vibration. The ambient temperature should be within -25°C to +60°C, with relative humidity not exceeding 95% (non-condensing). Required tools include a screwdriver (PH2) and wire strippers. Mount the terminal base on a 35 mm DIN rail, ensuring it is securely fastened to prevent movement. When connecting wires, use 0.5 – 2.5 mm² wires, strip the insulation to a length of approximately 8 mm, and tighten the terminal screws to a torque of 0.5 – 0.7 Nm to ensure a secure connection. Ensure correct polarity when connecting wires to avoid signal errors.

Maintenance Suggestions

For daily maintenance of the ABB TB820V2 3BSE013208R0001, regularly inspect the terminal base for dust and debris, and clean it with a soft, dry cloth. Check the terminal screws periodically to ensure they are tight; loose screws can cause poor contact and signal transmission issues. Inspect the plug-in interface for the I/O module for dirt or corrosion, and clean it with a dry cloth if necessary to ensure a good connection between the module and the terminal base. When replacing the connected I/O module, ensure the power is turned off to avoid electrical hazards. It is recommended to label each wire clearly during installation to facilitate future maintenance and troubleshooting.

Service and Guarantee Commitment

The ABB TB820V2 3BSE013208R0001 comes with a 2-year warranty, covering defects in materials and workmanship under normal operating conditions. During the warranty period, ABB will replace any faulty terminal bases free of charge. Our global technical support team is available 24/7 to provide assistance via phone, email, or online chat, offering guidance on installation, compatibility, and troubleshooting.

We provide comprehensive online resources, including installation manuals, wiring diagrams, and compatibility lists, to support efficient deployment of the ABB TB820V2 3BSE013208R0001. For enhanced support, optional service contracts include on-site technical assistance, training sessions, and priority response times. ABB is committed to ensuring the reliability and performance of the ABB TB820V2 3BSE013208R0001, leveraging our expertise in industrial automation components to keep your control systems operating smoothly.