ABB TK801V006 3BSC950089R2

Description

Detailed Parameter Table

ABB TK801V006 3BSC950089R2

Product introduction

The TK801V006 3BSC950089R2 is a high-performance communication interface module developed by ABB, specifically designed to enable seamless data exchange between the AC800M controller and Profibus DP-based field devices in industrial automation systems. As a key component in the S800 I/O ecosystem, it serves as a bridge between the controller and Profibus networks, facilitating reliable transmission of process data and control signals.

This module integrates effortlessly with ABB’s AC800M controller and works in conjunction with terminal units like the TU840 to streamline wiring and communication setup. The TK801V006 3BSC950089R2 supports the Profibus DP-V1 protocol, which allows for both cyclic data exchange (for real-time control) and acyclic data transfer (for configuration and diagnostics), making it versatile for various industrial applications.

Constructed to withstand harsh industrial environments, the TK801V006 3BSC950089R2 operates reliably across a wide temperature range and resists electromagnetic interference, ensuring stable communication even in challenging settings such as manufacturing plants and process facilities. Its compact design and easy installation make it an essential component for integrating Profibus devices into ABB’s automation architecture.

Core advantages and technical highlights

High-speed and flexible communication

The TK801V006 3BSC950089R2 supports data transfer rates from 9.6 kbps to 12 Mbps, which can be configured based on the specific needs of the application. This flexibility allows it to adapt to both short-distance, high-speed communication (e.g., in a robotic assembly line) and long-distance, lower-speed transmission (e.g., in a large-scale chemical plant). In an automotive factory, for example, the module can transmit real-time position data from Profibus-enabled encoders to the AC800M controller at 12 Mbps, ensuring precise synchronization of robotic arms.

Seamless integration with ABB ecosystem

Designed specifically for ABB’s AC800M controller and S800 I/O system, the TK801V006 3BSC950089R2 eliminates compatibility issues that often arise with third-party communication modules. It works harmoniously with the TU840 terminal unit, allowing for organized wiring of power and signal lines. When paired with the AI810 3BSE008516R0001 analog input module, it enables the controller to receive and process data from Profibus-based sensors, creating a unified automation network.

Robust diagnostics and fault handling

Equipped with comprehensive LED indicators, the TK801V006 3BSC950089R2 provides clear visual feedback on power status, communication activity, and error conditions. This simplifies troubleshooting: a flashing red communication LED, for instance, immediately signals a Profibus network fault, allowing technicians to quickly isolate issues such as a broken cable or a faulty slave device. The module also supports Profibus DP-V1’s diagnostic functions, which can be accessed via the AC800M controller to retrieve detailed error logs, minimizing downtime in critical processes.

ABB TK801V006 3BSC950089R2

Typical application scenarios

In a large-scale food and beverage production facility, the TK801V006 3BSC950089R2 acts as the communication link between the AC800M controller and a network of Profibus-enabled devices, including conveyor speed controllers, temperature regulators, and filling machine sensors. The module connects to the controller via the S800 I/O backplane and communicates with up to 50 Profibus slaves, transmitting production data at 1.5 Mbps to ensure real-time process control.

When a temperature sensor in the pasteurization unit detects a deviation, the TK801V006 3BSC950089R2 sends the data to the AC800M controller, which adjusts the heating elements via the DO524 A3 1SAP240700R0001 digital output module (wired through the TU840 terminal unit). During routine maintenance, technicians use the module’s diagnostic LEDs to verify communication with each slave device, ensuring that all components are functioning correctly before restarting production. The module’s ability to operate in temperatures up to 70°C also makes it suitable for installation near heat-generating equipment like ovens and boilers.

Related model recommendations

• TK802V002 3BSC950090R1: A Profibus DP/PA link module, serving as an upgraded version of the TK801V006 3BSC950089R2with support for Profibus PA devices in hazardous areas.
• TU840: A terminal unit that provides wiring connections for the power supply and auxiliary signals of the TK801V006 3BSC950089R2, ensuring organized installation.
• AI810 3BSE008516R0001: An analog input module that, when paired with the TK801V006 3BSC950089R2, enables the AC800M controller to process data from Profibus-based analog sensors.
• CMA132 3DDE300412: A communication adapter that can work alongside the TK801V006 3BSC950089R2to connect Profibus networks with Modbus devices, expanding system compatibility.
• 3BHE009017R0102: A power supply module that delivers stable 24 V DC power to the TK801V006 3BSC950089R2, ensuring reliable operation.
• TB806 3BSE008536R1: A bus extension adaptor that extends the Profibus network range when used with the TK801V006 3BSC950089R2, allowing connection of distant devices.
• VBS01: A safety bus module that can be integrated into the same system as the TK801V006 3BSC950089R2, handling safety-related communication separately from standard data.

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the TK801V006 3BSC950089R2, ensure the control cabinet is clean and free of dust or debris. The ambient temperature must be within -25°C to +70°C, with relative humidity below 95% (non-condensing). Required tools include a small screwdriver, wire strippers, and a Profibus cable tester.

Mount the module on a 35 mm DIN rail, positioning it near the TU840 terminal unit for convenient wiring. Connect the 24 V DC power supply (from the 3BHE009017R0102 module) to the removable terminal block, ensuring correct polarity. Use shielded twisted-pair Profibus cable for the communication port, with the shield grounded at both ends to minimize electromagnetic interference. Power off all connected devices before making connections to prevent damage to the TK801V006 3BSC950089R2.

Maintenance suggestions

For daily maintenance of the TK801V006 3BSC950089R2, check the LED indicators regularly: a steady green power LED and a flashing green communication LED indicate normal operation. A red fault LED signals issues such as a power failure or communication error—refer to the user manual for specific fault codes.

Inspect the Profibus cable and connectors quarterly for signs of damage or corrosion, as these can cause communication failures. Clean the module with compressed air (low pressure) to remove dust, avoiding liquid cleaners. If the module needs replacement, use an ABB-approved spare and reconfigure the Profibus parameters (baud rate, address) to match the original settings. Always power down the system before replacing the TK801V006 3BSC950089R2 to prevent data corruption.

Service and guarantee commitment

The TK801V006 3BSC950089R2 comes with a 3-year warranty from ABB, covering defects in materials and workmanship under normal operating conditions. During the warranty period, ABB will repair or replace faulty modules free of charge, ensuring minimal disruption to your automation system.

Our technical support team, specializing in industrial communication protocols, is available 24/7 to assist with installation, configuration, and troubleshooting. We provide detailed documentation, including wiring diagrams and protocol specifications, to simplify integration with the AC800M controller and TU840 terminal unit.

Extended service contracts are available, offering priority technical support, on-site maintenance, and software updates to keep the TK801V006 3BSC950089R2 compatible with future system upgrades. ABB’s global service network ensures fast delivery of replacement modules, minimizing downtime for critical production processes. Trust in the TK801V006 3BSC950089R2 to deliver reliable communication, backed by ABB’s decades of expertise in industrial automation.