ABB XO08R2 1SBP260109R1001

Description

Detailed parameter table

XO08R2 1SBP260109R1001

Product introduction

The ABB XO08R2 1SBP260109R1001 is a relay output extension module engineered to play a pivotal role in industrial automation systems. With ABB’s long – standing reputation for delivering high – quality and reliable industrial products, this module is designed to meet the stringent demands of complex manufacturing environments.

Its primary function is to provide a reliable interface for controlling relay outputs. By integrating seamlessly into existing industrial control setups, it enables precise control over various industrial processes, acting as a bridge between the control system and the actuators that carry out the physical operations.

Core advantages and technical highlights

High – capacity output channels

Featuring 16 channels, the XO08R2 can manage multiple relay outputs simultaneously. This high – channel count is extremely beneficial in large – scale industrial applications. For example, in a manufacturing plant with numerous motors, lighting systems, and safety circuits that need to be controlled independently, the 16 – channel design allows for efficient and coordinated operation. Each channel can handle a current rating of up to 10A, making it suitable for powering a wide range of industrial devices.

Wide operating voltage range

With an operating voltage range of 12 – 48V DC, the module offers flexibility in different industrial power supply scenarios. In some industrial settings where there may be a mix of low – voltage and medium – voltage DC power sources, the XO08R2 can adapt without the need for additional voltage conversion equipment. This not only simplifies the system design but also reduces costs associated with power management.

Robust construction and environmental resistance

Housed in an IP20 – rated enclosure, the module is protected against dust and splashes of water. This makes it suitable for operation in diverse industrial settings, whether it’s a dusty factory floor or an area where occasional water splashing may occur. The robust construction materials used in its build ensure long – term durability, even in harsh industrial environments where vibrations, temperature fluctuations, and electrical interference are common.

Efficient communication interface

The XO08R2 is equipped with a Modbus RTU communication interface. This widely – used industrial communication protocol allows for seamless integration with other devices in the control network. It can easily communicate with PLCs, HMIs, and other intelligent devices, enabling real – time monitoring and control of the relay outputs. The Modbus RTU interface also supports multi – drop connections, meaning multiple XO08R2 modules can be connected to a single master device, expanding the control capabilities of the overall system.

Typical application scenarios

Manufacturing industry

In automotive manufacturing plants, the ABB XO08R2 can be used to control a variety of actuators. For instance, it can manage the relays that operate the robotic arms used in car body assembly. By precisely controlling the on – off states of these relays, the robotic arms can perform tasks such as welding, painting, and part – fitting with high accuracy. In addition, it can be used to control the lighting systems in different areas of the plant, ensuring proper illumination during production shifts.

Process control industry

In a chemical processing plant, the module can be utilized to control the opening and closing of valves in the chemical pipelines. The relays on the XO08R2 can be triggered based on signals from sensors that monitor parameters like pressure, temperature, and flow rate. For example, if the pressure in a reaction vessel exceeds a certain threshold, the module can activate a relay to open a relief valve, ensuring the safety of the process. It can also be used to control the operation of pumps that transfer chemicals between different tanks.

Building automation

In large commercial buildings, the XO08R2 can be integrated into the building management system (BMS). It can control the relays for HVAC (Heating, Ventilation, and Air – Conditioning) systems, such as turning on and off the fans, heaters, and air – conditioning units based on temperature and occupancy sensors. Additionally, it can be used to manage the lighting control system, enabling features like time – based switching, occupancy – based dimming, and emergency lighting activation.

Related model recommendations

ABB XO04R1: This is a smaller – scale relay output extension module with 4 channels. It can be a cost – effective alternative for applications that require fewer relay outputs, such as small – scale manufacturing units or building sub – systems with limited control requirements.

ABB XO16R3: With 16 channels like the XO08R2, but offering higher current ratings per channel (e.g., up to 15A), the XO16R3 is suitable for applications where more power – hungry devices need to be controlled. It can be used in heavy – duty industrial processes or in applications with high – power motors.

ABB AI03: As an analog input module, the AI03 can work in tandem with the XO08R2 in industrial systems. The AI03 can collect analog data from sensors (such as temperature, pressure, etc.), and based on the processed data from a control system, the XO08R2 can then control the relay outputs to adjust the process accordingly.

ABB CI854BK01: This communication interface module can enhance the networking capabilities of the XO08R2. If the industrial setup requires communication over different protocols or a more complex network architecture, the CI854BK01 can be used to establish connections between the XO08R2 and other devices in the network, enabling seamless data transfer and control.

XO08R2 1SBP260109R1001

Installation, commissioning and maintenance instructions

Installation preparation

Before installing the ABB XO08R2, ensure that the DIN – rail (if applicable for mounting) is securely installed and of the appropriate size. The installation area should be clean, dry, and free from excessive dust and strong electromagnetic fields. When handling the module, use anti – static wristbands to prevent electrostatic discharge from damaging the sensitive electronic components. Verify that the power supply voltage available at the installation site falls within the module’s specified range of 12 – 48V DC. Prepare the necessary wiring tools, such as wire strippers and crimping tools, and ensure that the wires used for connections are of the appropriate gauge to handle the current ratings.

Maintenance suggestions

For regular maintenance, periodically check the status of the relays on the XO08R2 module. Visually inspect for any signs of overheating, such as discolored components or a burnt smell. Clean the module and its connectors regularly to remove dust and debris that could affect the electrical connections. If the module is used in an environment with high humidity or corrosive gases, consider using additional protective coatings. In case of a suspected malfunction, first, disconnect the power supply to ensure safety. Then, check the communication link with the control system using diagnostic tools. If a relay fails, it may be possible to replace the individual relay unit (if the module design allows for it), or the entire module may need to be replaced. Keep spare XO08R2 modules and replacement relays in stock to minimize downtime in case of a failure.

Service and guarantee commitment

ABB offers a comprehensive quality assurance program for the XO08R2 1SBP260109R1001 module. The company stands behind the reliability and performance of the product, with a standard warranty period. ABB’s global service network is available to provide after – sales support. In case of any issues, experienced service engineers can offer both on – site and remote assistance. They can help with troubleshooting, installation guidance, and system integration support. ABB also provides regular software updates (if applicable) to enhance the module’s functionality, compatibility with new devices, and security features. Additionally, detailed product documentation and training resources are available to help users make the most of the module in their industrial applications.