ABB 3BHL000986P7000 LXN1604-6

Description

Detailed Parameter Table

ABB 3BHL000986P7000 LXN1604-6

Product Introduction

The ABB 3BHL000986P7000 LXN1604-6 is a high-performance industrial power supply module engineered to deliver stable 24 V DC power to critical automation components. As a cornerstone of ABB’s power management portfolio, it converts alternating current (110-240 V AC) into regulated direct current, ensuring uninterrupted operation of sensors, actuators, PLCs, and I/O modules in demanding industrial environments.

What sets the 3BHL000986P7000 LXN1604-6 apart is its ability to handle both continuous 20 A loads and 30 A peak currents, making it ideal for systems with temporary surges—such as when multiple solenoid valves activate simultaneously. Its wide operating temperature range (-30°C to +75°C) and robust protection features ensure reliability in extreme conditions, from frozen food processing plants to desert-based mining operations. Whether integrated into a new automation setup or retrofitted into an existing system, the 3BHL000986P7000 LXN1604-6 provides the power stability that industrial processes depend on.

Core Advantages and Technical Highlights

High efficiency

With ≥92% efficiency at full load, the 3BHL000986P7000 LXN1604-6 minimizes energy waste, reducing operational costs in high-power applications. In a large automotive assembly plant with 50+ power supplies, this efficiency translates to annual energy savings of approximately 12,000 kWh compared to 85% efficient alternatives—equivalent to powering 10 average households for a month.

Peak load handling

The module’s 30 A peak capacity (for 10 seconds) eliminates voltage drops during transient loads. In a packaging line, when 10 conveyor motors start simultaneously, the 3BHL000986P7000 LXN1604-6 maintains steady 24 V DC output, preventing false triggers in CMA198 analog modules and ensuring seamless production flow.

Extreme environment resilience

Rated for -30°C to +75°C operation, the 3BHL000986P7000 LXN1604-6 thrives where standard power supplies fail. In a Siberian oil refinery, it powers pipeline pressure sensors in -25°C winters, while in Middle Eastern solar farms, it withstands +70°C ambient temperatures without performance degradation—proving its durability across global industrial landscapes.

Typical Application Scenarios

In a semiconductor manufacturing cleanroom, the 3BHL000986P7000 LXN1604-6 serves as the primary power source for a cluster of precision equipment. It supplies stable 24 V DC to:

AC500 PLCs managing wafer handling robots

CMA198 analog modules controlling temperature in deposition chambers

Pressure transducers monitoring vacuum levels in etching tools

The module’s low ripple (<30 mV) prevents electrical noise from disrupting sensitive measurements, while its overcurrent protection safeguards expensive semiconductor equipment from short circuits—critical for maintaining the 99.9% uptime required in chip production.

In a water treatment plant, the 3BHL000986P7000 LXN1604-6 powers a distributed control system across multiple treatment stages. It handles peak loads when filter backwash valves activate, ensuring RLM01 remote I/O modules continue transmitting flow data to the main SCADA system. Its wide input range (110-240 V AC) simplifies integration with the plant’s mixed-voltage grid, while overtemperature protection prevents failures during summer heatwaves.

ABB 3BHL000986P7000 LXN1604-6

Related Model Recommendations

3BHL000986P0006: Lower-current (10 A) sibling of 3BHL000986P7000 LXN1604-6, ideal for smaller systems with lighter loads.

3BHL000986P8000: 30 A continuous variant, upgrading from 3BHL000986P7000 LXN1604-6 for high-power applications like large motor drives.

3BHL000986P5000: Redundant power supply pairing with 3BHL000986P7000 LXN1604-6 for mission-critical systems requiring zero downtime.

TB521: Terminal block kit optimized for 3BHL000986P7000 LXN1604-6, providing secure wiring and surge suppression.

3BHL000986P7001: Enhanced version with RS485 communication, enabling remote monitoring of 3BHL000986P7000 LXN1604-6’s voltage/current via SCADA.

ACS880-01-04A1-3: ABB drive directly compatible with 3BHL000986P7000 LXN1604-6 for motor control systems.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Mount the 3BHL000986P7000 LXN1604-6 on a clean, grounded 35 mm DIN rail, ensuring 50 mm clearance above/below for airflow. Use 2.5 mm² stranded wire with ferrules for input/output connections—red for positive (24 V), blue for negative (0 V), and green/yellow for ground. Verify input voltage matches the supply (110 V or 240 V AC) using a multimeter before power-up. For hazardous areas, ensure the enclosure meets ATEX Zone 2 requirements and seal cable entries with certified glands.

Maintenance suggestions: Inspect the 3BHL000986P7000 LXN1604-6 monthly by checking status LEDs: steady green indicates normal operation; flashing red signals a fault (e.g., overload). Clean vents quarterly with compressed air to prevent dust buildup, which can cause overheating. Annually, measure output voltage to confirm it remains within 23.7-24.3 V DC. If the module shuts down unexpectedly, check for short circuits in connected devices before resetting. Replace only with ABB-approved units to maintain protection ratings and compatibility with systems like CMA198.

Service and Guarantee Commitment

The ABB 3BHL000986P7000 LXN1604-6 is backed by a 5-year warranty, one of the longest in the industry, reflecting ABB’s confidence in its durability. Our technical support team provides 24/7 assistance for installation, troubleshooting, and load calculation, with access to detailed wiring diagrams and application notes specific to the 3BHL000986P7000 LXN1604-6.

Customers benefit from ABB’s global network of service centers, ensuring rapid delivery of replacement units and on-site support when needed. We also offer calibration services to maintain peak performance over time. With a commitment to quality that spans decades, ABB guarantees the 3BHL000986P7000 LXN1604-6 will deliver reliable power throughout its operational lifecycle.