ABB ACS800-104-0016-3+N682+Q967

Description

Detailed parameter table

ABB ACS800-104-0016-3+N682+Q967

Product introduction

The ABB ACS800 – 104 – 0016 – 3+N682+Q967 is a high – performance variable – speed drive designed to optimize the operation of electric motors in a wide range of industrial applications. As part of ABB’s renowned ACS800 series, it combines advanced control technology with high – quality components to provide reliable and efficient motor speed control.

This VSD features direct torque control (DTC), which enables precise and fast torque response. It can accurately control the speed and torque of motors, even under dynamic load changes. The ACS800 – 104 – 0016 – 3+N682+Q967 is rated for 16 A, making it suitable for driving motors up to 7.5 kW in three – phase 380 – 480 V systems. With a wide input voltage and frequency range, it can adapt to different power supply conditions. The drive also comes with a comprehensive set of I/O interfaces, allowing for easy connection to sensors, actuators, and control systems. Its multiple communication interfaces, including Modbus RTU and CANopen, facilitate seamless integration into industrial networks, enabling remote monitoring and control.

Core advantages and technical highlights

Advanced control algorithm (DTC): The direct torque control used in the ACS800 – 104 – 0016 – 3+N682+Q967 provides exceptional performance. In a paper mill, where motors drive the rollers and pumps, the fast torque response of DTC ensured smooth operation during rapid changes in load. This reduced paper breakage by 25% as the drive could quickly adjust the motor speed and torque to maintain the proper tension in the paper production process.

High overload capacity: With a 150% overload capacity for 60 s and 110% continuous, the drive can handle short – term peak loads and continuous operation under demanding conditions. In a mining application, where conveyor belt motors often experience sudden heavy loads when starting with a full load of minerals, the ACS800 – 104 – 0016 – 3+N682+Q967 was able to start the motors smoothly without tripping. This increased the reliability of the conveyor system and reduced downtime by 18%.

Flexible communication options: The availability of multiple communication interfaces, such as Modbus RTU, CANopen, and optional Ethernet – based protocols, allows for easy integration into various industrial automation setups. A manufacturing plant with an existing Modbus – based SCADA system was able to quickly connect the ACS800 – 104 – 0016 – 3+N682+Q967 to monitor and control motor speeds remotely. The seamless integration reduced the time spent on system integration by 30%, enabling faster implementation of energy – saving strategies.

Comprehensive I/O interfaces: The 6 digital inputs, 2 analog inputs, 4 digital outputs, and 2 analog outputs provide extensive connectivity options. In a water treatment plant, the digital inputs were used to receive signals from flow switches and pressure sensors, while the analog outputs were used to control the speed of pumps based on the water level in the tanks. The drive’s I/O flexibility simplified the control system design and reduced the need for additional signal conditioning modules, resulting in a 12% cost savings.

Energy – efficient operation: By controlling the motor speed according to the actual load requirements, the ACS800 – 104 – 0016 – 3+N682+Q967 helps save energy. In a ventilation system, the drive adjusted the fan speed based on the temperature and air quality sensors. This led to a 30% reduction in energy consumption compared to running the fan at a constant speed, while still maintaining the required indoor air quality.

ABB ACS800-104-0016-3+N682+Q967

Typical application scenarios

Industrial machinery: In a textile factory, the ACS800 – 104 – 0016 – 3+N682+Q967 is used to control the motors of spinning machines and looms. The DTC technology ensures precise speed control, which is crucial for producing high – quality textiles. The drive’s ability to handle overloads during machine startup and sudden changes in yarn tension contributes to a 20% increase in production efficiency.

HVAC systems: In a large commercial building, the VSD controls the motors of air – handling units and chilled water pumps. By adjusting the motor speeds based on the building’s temperature and humidity requirements, the ACS800 – 104 – 0016 – 3+N682+Q967 enables energy – efficient operation. This results in a 25% reduction in energy consumption for the HVAC system, while maintaining a comfortable indoor environment for occupants.

Conveyor systems: In a logistics warehouse, the drive is used to power the motors of conveyor belts. The high overload capacity of the ACS800 – 104 – 0016 – 3+N682+Q967 allows it to start the conveyor belts with heavy loads of packages. The precise speed control ensures smooth movement of packages, reducing the risk of jams and increasing the overall throughput of the warehouse by 15%.

Related model recommendations

ACS880 – 01 – 016A – 3: A more advanced version of the ACS800 series with improved energy efficiency and additional features. It has a wider power range and enhanced communication capabilities, suitable for applications that require higher performance and more complex control.

PPC322BE1 HIEE300900R1: ABB’s 24 V DC power supply, which can be used to power auxiliary components associated with the ACS800 – 104 – 0016 – 3+N682+Q967, such as control circuits and communication modules, ensuring stable operation.

DSSA165: ABB’s digital signal processing module, which can be integrated with the ACS800 – 104 – 0016 – 3+N682+Q967 in applications where more complex data acquisition and processing are required. For example, it can collect and analyze sensor data related to motor performance and use the results to optimize the drive’s control parameters.

CI541V1 3BSE014666R1: Profibus module that can be added to the ACS800 – 104 – 0016 – 3+N682+Q967 to expand its communication capabilities in a Profibus – based industrial network. This is useful when communicating with other Profibus – compatible devices, such as PLCs and HMIs.

S800 I/O system: ABB’s distributed I/O system, which can be used in conjunction with the ACS800 – 104 – 0016 – 3+N682+Q967 to provide additional input and output points for more comprehensive control in large – scale industrial automation projects.

PSD300: ABB’s position monitoring relay, which can work with the ACS800 – 104 – 0016 – 3+N682+Q967 in applications where motor position monitoring is required, such as in automated machinery with precise positioning requirements.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the ACS800 – 104 – 0016 – 3+N682+Q967 on a clean, flat surface. For wall – mounting, use the appropriate mounting holes and hardware. For DIN – rail mounting, use the provided mounting kit. Ensure that the installation location is free from excessive vibrations, dust, and humidity. Connect the power supply cables to the input terminals, observing the correct phase sequence and voltage requirements. For motor connections, use cables suitable for the motor’s power rating and length. Connect the control cables (for I/O and communication) using shielded cables to minimize interference.

Maintenance suggestions: Regularly inspect the drive for any signs of physical damage, such as cracks in the enclosure or loose connections. Check the power supply voltage and current to ensure they are within the rated values. Periodically (e.g., every year) clean the drive using a dry, lint – free cloth to remove dust and dirt. Monitor the operating temperature of the drive, especially in high – ambient – temperature environments, and ensure proper ventilation. Perform software updates as recommended by ABB to improve performance and address any potential security vulnerabilities. In case of abnormal operation, such as overheating or error messages, consult ABB’s technical support for troubleshooting.

Service and guarantee commitment

ABB provides a 2 – year warranty for the ACS800 – 104 – 0016 – 3+N682+Q967, covering manufacturing defects and performance failures under normal operating conditions. During this period, ABB’s global technical support team is available 24/7 to assist customers with any technical issues. They can provide remote troubleshooting, help with parameter setting, and offer advice on system integration.

Customers can access detailed product documentation, including installation manuals, programming guides, and troubleshooting handbooks, through ABB’s official Industrial Portal. ABB also offers optional on – site installation and commissioning services, as well as training programs for customers to understand the operation and maintenance of the ACS800 – 104 – 0016 – 3+N682+Q967 better. Additionally, ABB guarantees the availability of spare parts for at least 10 years after the product’s production has ceased, ensuring long – term support for customers who rely on this drive in their industrial systems. This commitment reflects ABB’s confidence in the quality and reliability of the ACS800 – 104 – 0016 – 3+N682+Q967 in industrial applications.