ABB CP800

Description

Detailed parameter table

ABB CP800

Product introduction

The ABB CP800 is a rugged industrial HMI panel designed to serve as the central interface between operators and automation systems. As part of ABB’s control panel portfolio, it enables real-time monitoring and control of machinery—including motors like the 1TGE106170M4200—drives, and sensors in industrial environments.

This 10.1-inch touchscreen panel combines a high-resolution display with intuitive multi-touch functionality, allowing operators to visualize process data, adjust parameters, and troubleshoot issues efficiently. The CP800 runs on Windows Embedded Standard 7, supporting custom applications and seamless integration with ABB’s AC 800M DCS and PLCs (such as the PM861AK01 3BSE018157R1). Its IP66 front protection makes it suitable for dusty or wet areas, while flexible communication ports (Ethernet, USB, RS485) ensure connectivity with the 1TGE106170M4200 motor’s drives (e.g., ACS800-104-0016-3+N682+Q967) and other system components.

Core advantages and technical highlights

Intuitive operation: The multi-touch interface of the CP800 simplifies complex tasks. A water treatment plant operator used it to adjust the speed of 1TGE106170M4200-powered pumps via the ACS800-104-0016-3+N682+Q967 drive, reducing the time to modify setpoints from 2 minutes to 30 seconds compared to a button-based HMI.

Durable design: IP66 front protection resists water jets and dust, critical for harsh environments. A food processing plant installed the CP800 near washdown stations, where it withstood daily 60°C water sprays—unlike standard IP54 panels that required replacement every 18 months.

Seamless system integration: The panel communicates directly with the PM861AK01 3BSE018157R1 PLC and 07AC91 communication module, enabling real-time data exchange. An automotive factory used the CP800 to monitor 20 1TGE106170M4200 motors across its production line, displaying torque, temperature, and energy consumption in a single dashboard—reducing unplanned downtime by 25%.

Powerful processing: The 1.2 GHz dual-core processor handles complex graphics and multiple data streams without lag. A chemical plant running 50+ real-time widgets (including 1TGE106170M4200 motor status) reported smooth performance, with screen updates every 500 ms—critical for fast-paced batch processes.

Typical application scenarios

Industrial motor control: In a manufacturing facility, the CP800 monitors and controls 10 1TGE106170M4200 motors driving conveyor belts. Operators use the touchscreen to start/stop motors, adjust speeds via linked ACS800-104-0016-3+N682+Q967 drives, and view energy consumption trends. The panel triggers alerts for abnormal motor temperatures, enabling proactive maintenance and reducing breakdowns by 30%.

Water treatment monitoring: A municipal plant uses the CP800 to manage pump stations equipped with 1TGE106170M4200 motors. The HMI displays flow rates, pressure readings, and motor runtime, while allowing operators to switch between manual and automatic modes. Integration with the PM861AK01 3BSE018157R1 PLC enables one-touch activation of emergency shutdowns, enhancing safety.

Food processing lines: In a beverage bottling plant, the CP800 serves as the control hub for filling machines powered by 1TGE106170M4200 motors. Operators adjust conveyor speeds, monitor fill levels, and access maintenance checklists via the touchscreen. Its IP66 rating withstands daily washdowns, ensuring reliable operation in hygiene-critical environments.

ABB CP800

Related model recommendations

CP600: 7-inch compact variant of the CP800, ideal for space-constrained applications where basic monitoring of 1TGE106170M4200 motors is required.

PM861AK01 3BSE018157R1: ABB’s PLC, which sends real-time data from 1TGE106170M4200 motors to the CP800 for visualization and control.

ACS800-104-0016-3+N682+Q967: Variable speed drive, whose parameters (speed, current) are displayed and adjusted via the CP800 interface.

07AC91: Communication module, enabling data exchange between the CP800 and Profibus-connected devices like the 1TGE106170M4200 motor’s sensors.

1TGE106170M4200: ABB’s IE3 motor, whose operational data (temperature, load) is monitored and controlled through the CP800 HMI.

Panel Builder 800: ABB’s configuration software, used to design custom screens for the CP800, including dashboards for 1TGE106170M4200 motor performance.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the CP800 in a panel cutout (262 mm x 168 mm) using the provided gasket for IP66 sealing. Ensure the rear has 100 mm clearance for ventilation and cable connections. Connect 24 V DC power using 0.5 mm² shielded cables, torquing terminals to 0.5 Nm. For Ethernet, use Cat 5e cables to link to the PM861AK01 3BSE018157R1 PLC or 07AC91 module. Calibrate the touchscreen via the built-in utility before first use to ensure accurate operation.

Maintenance suggestions: Clean the front panel weekly with a soft, damp cloth (avoid harsh chemicals). Inspect quarterly for loose Ethernet/USB connections. Backup project files monthly to a USB drive or network storage. If the screen becomes unresponsive, recalibrate using the maintenance menu. Replace the internal backup battery (3V CR2032) every 3 years to preserve system settings during power loss. For software issues, ABB’s Panel Builder 800 tool can restore factory settings or update firmware.

Service and guarantee commitment

ABB provides a 2-year warranty for the CP800, covering manufacturing defects and touchscreen failures under normal operation. During this period, global technical support offers 24/7 assistance, including help with configuration, integration with the 1TGE106170M4200 motor systems, and troubleshooting.

Customers access user manuals, software updates, and HMI project templates via ABB’s Industrial Portal. Optional services include on-site commissioning (with custom screen design) and training on Panel Builder 800. ABB guarantees spare parts availability for 8 years post-production, ensuring long-term support for HMI systems controlling critical equipment like the 1TGE106170M4200 motor. This commitment reflects confidence in the panel’s reliability as a key operator interface.