ABB HC800

Description

Detailed parameter table

ABB HC800

Product introduction

The ABB HC800 is a high-performance industrial HMI controller, designed to serve as a powerful interface for complex automation systems. As an advanced member of ABB’s HMI portfolio, it builds on the capabilities of the CP800 by offering enhanced processing power and expanded connectivity, making it ideal for large-scale industrial environments where real-time data visualization and control of multiple systems—including motors like the 1TGE106170M4200 and drives such as the ACS800-104-0016-3+N682+Q967—are critical.

This 12.1-inch touchscreen device combines a high-resolution display with 10-point multi-touch functionality, enabling operators to manage intricate processes with precision. The HC800 runs on Windows 10 IoT Enterprise, supporting advanced software applications and seamless integration with ABB’s AC 800M DCS, PLCs like the PM861AK01 3BSE018157R1, and communication modules such as the 07AC91. Its rugged design (IP66 front protection) and wide operating temperature range ensure reliability in harsh conditions, from chemical plants to outdoor industrial facilities.

Core advantages and technical highlights

Advanced multi-touch interaction: The 10-point capacitive touchscreen of the HC800 allows simultaneous operation by multiple users. In an automotive assembly plant, two operators adjusted 1TGE106170M4200 motor speeds via linked ACS800-104-0016-3+N682+Q967 drives while monitoring production metrics—reducing collaborative task time by 40% compared to the CP800.

High-performance processing: With a quad-core Intel Atom processor, the HC800 handles complex 3D visualizations and 100+ real-time data streams without lag. A chemical plant used it to display dynamic process flows involving 50+ 1TGE106170M4200 motors, with screen updates every 200 ms—critical for rapid decision-making during batch reactions.

Expanded connectivity: Four Gigabit Ethernet ports enable redundant network configurations, ensuring uninterrupted communication with the PM861AK01 3BSE018157R1 PLC and 07AC91 modules. A water treatment plant deployed the HC800 in a redundant setup, achieving 99.999% uptime for monitoring pump systems—eliminating data gaps during network failures.

Extreme environment durability: Operating from -10°C to +60°C, the HC800 outperforms the CP800 in temperature extremes. A desert solar farm used it to monitor 1TGE106170M4200-powered tracking systems, where ambient temperatures reached 55°C; the device maintained stable performance, unlike the CP800 which required additional cooling.

Typical application scenarios

Large-scale manufacturing: In a semiconductor factory, the HC800 acts as the central HMI for 50+ 1TGE106170M4200 motors driving precision conveyors and robots. It integrates with the PM861AK01 3BSE018157R1 PLC to display real-time motor vibration, temperature, and energy consumption, while allowing operators to adjust parameters via the ACS800-104-0016-3+N682+Q967 drives. This centralized control reduced process variability by 30%.

Oil and gas processing: A refinery uses the HC800 to monitor and control pump stations equipped with 1TGE106170M4200 motors. Its ATEX certification ensures safe operation in hazardous areas, while 10-point touch enables operators to quickly navigate complex P&ID diagrams and trigger emergency shutdowns via integration with safety relays like the 3BDH000741R1. This enhanced responsiveness cut incident response time by 50%.

Smart grid control rooms: The HC800 serves as a visualization hub for distributed energy systems, including generators and 1TGE106170M4200-powered backup systems. It aggregates data from 07AC91 modules and PM861AK01 3BSE018157R1 controllers across multiple sites, displaying load balancing and fault alerts. Its rack-mount design fits seamlessly into control room setups, improving operator situational awareness.

ABB HC800

Related model recommendations

HC600: 10.1-inch mid-range variant of the HC800, balancing performance and size for medium-scale applications requiring more power than the CP800.

CP800: ABB’s entry-level HMI, suitable for smaller systems where the advanced features of the HC800 are not required.

PM861AK01 3BSE018157R1: PLC controller, whose data is visualized and controlled via the HC800 in large automation networks.

ACS800-104-0016-3+N682+Q967: Variable speed drive, whose parameters are adjusted through the HC800’s interface for precise motor control.

1TGE106170M4200: IE3 motor, whose operational metrics (speed, torque) are monitored in real-time by the HC800.

Panel Builder 800 Advanced: Configuration software for the HC800, enabling 3D visualization and custom scripting for complex process dashboards.

Installation, commissioning and maintenance instructions

Installation preparation: For panel mounting, cut a 310 mm x 200 mm opening and secure the HC800 with the provided clamping rails, ensuring the gasket creates an IP66 seal. For rack mounting, use a 19-inch cabinet with 4U height. Connect 24 V DC power using 1 mm² shielded cables, torquing terminals to 0.8 Nm. Link Ethernet ports to redundant networks using Cat 6a cables for Gigabit speeds. Configure IP addresses and network settings via the pre-installed setup wizard, then calibrate the touchscreen for optimal responsiveness.

Maintenance suggestions: Clean the front panel bi-weekly with a lint-free cloth and isopropyl alcohol (diluted 50%) to remove oils and debris. Inspect monthly for loose connections, especially in high-vibration environments. Backup project files to a network server or external SSD weekly. Update firmware quarterly using ABB’s Industrial Software Manager. Replace the internal battery (CR2450) every 5 years to preserve system settings during power outages. If the screen malfunctions, run the built-in diagnostic tool to check for touch sensor errors.

Service and guarantee commitment

ABB provides a 3-year warranty for the HC800, covering manufacturing defects and performance issues under normal operation. During this period, technical support offers 24/7 assistance, including remote troubleshooting of integration with systems like the 1TGE106170M4200 motor and PM861AK01 3BSE018157R1 PLC.

Customers access advanced manuals, software updates, and HMI templates via ABB’s Industrial Portal. Optional services include on-site commissioning with custom dashboard design and training on advanced features like 3D visualization. ABB guarantees spare parts availability for 10 years post-production, ensuring long-term support for critical control systems. This commitment underscores the HC800’s role as a reliable interface for complex industrial environments.