ABB LXN1604-6 3BHL000986P7000

High-Density Design:
  • The ABB LXN1604-6 features 32 total I/O points (16 digital inputs and 16 digital outputs) in a compact form factor, making it ideal for space-constrained applications.
  • The module supports hot-swappable replacement, minimizing downtime during maintenance.
Flexible Configuration:
  • The I/O channels can be configured in 8-channel blocks, allowing for a mix of input and output groups to suit specific application needs.
  • Each channel is equipped with diagnostic LEDs, providing real-time status monitoring and simplifying troubleshooting.
Industrial Robustness:
  • The module is designed with surge protection on all field connections, ensuring reliability in harsh industrial environments.
  • It features a DIN rail mounting design, making installation and maintenance straightforward.
Advanced Communication Capabilities:
  • The ABB LXN1604-6 supports multiple communication protocols, including Profibus DP/PA, DeviceNet, and Modbus RTU/TCP, ensuring compatibility with a wide range of control systems.
Redundancy and Reliability:
  • The module supports redundancy options, enhancing system reliability and minimizing the risk of single-point failures.
  • It includes built-in diagnostic features that provide immediate alerts for any issues, ensuring timely maintenance and reduced downtime.
Manufacturer:
Part number: ABB LXN1604-6 3BHL000986P7000
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Description

Detailed Parameter Table

Parameter Name Parameter Value
Product model ABB LXN1604-6
Manufacturer ABB
Product category Digital Input/Output Extension Module
Input Voltage Range 24V DC (sinking/sourcing)
Output Voltage 24V DC
Output Current 0.5A per channel (transistor outputs)
I/O Channels 16 digital inputs + 16 digital outputs (configurable)
Communication Protocols Profibus DP/PA, DeviceNet, Modbus RTU/TCP
Operating Temperature Range -25°C to +55°C
Storage Temperature Range -40°C to +85°C
Humidity 5% to 95% (non-condensing)
Dimensions 194 mm x 113.6 mm x 138 mm
Weight 0.5 kg
Protection Rating IP20 (control cabinet installation)
Certifications UL 508, CE, IEC 61131-2
ABB LXN1604-6 3BHL000986P7000

ABB LXN1604-6 3BHL000986P7000

Product Introduction

The ABB LXN1604-6 (part number 3BHL000986P7000) is a high-performance digital input/output extension module designed for industrial automation systems. It is part of ABB’s extensive range of industrial automation solutions, offering reliable and efficient signal processing and communication capabilities. The module is designed to work seamlessly with ABB’s AC500 PLCs and other industrial control systems, providing a robust solution for various automation applications.

Core Advantages and Technical Highlights

High-Density Design:
  • The ABB LXN1604-6 features 32 total I/O points (16 digital inputs and 16 digital outputs) in a compact form factor, making it ideal for space-constrained applications.
  • The module supports hot-swappable replacement, minimizing downtime during maintenance.
Flexible Configuration:
  • The I/O channels can be configured in 8-channel blocks, allowing for a mix of input and output groups to suit specific application needs.
  • Each channel is equipped with diagnostic LEDs, providing real-time status monitoring and simplifying troubleshooting.
Industrial Robustness:
  • The module is designed with surge protection on all field connections, ensuring reliability in harsh industrial environments.
  • It features a DIN rail mounting design, making installation and maintenance straightforward.
Advanced Communication Capabilities:
  • The ABB LXN1604-6 supports multiple communication protocols, including Profibus DP/PA, DeviceNet, and Modbus RTU/TCP, ensuring compatibility with a wide range of control systems.
Redundancy and Reliability:
  • The module supports redundancy options, enhancing system reliability and minimizing the risk of single-point failures.
  • It includes built-in diagnostic features that provide immediate alerts for any issues, ensuring timely maintenance and reduced downtime.

    ABB LXN1604-6 3BHL000986P7000

    ABB LXN1604-6 3BHL000986P7000
    ABB LXN1604-6 3BHL000986P7000

Typical Application Scenarios

The ABB LXN1604-6 is widely used across various industrial sectors, including:
  • Process Control: For monitoring and controlling critical parameters such as temperature, pressure, and flow rates in chemical and petrochemical plants.
  • Power Systems: In substations and power plants, the module is used for monitoring and controlling auxiliary equipment such as pumps and fans.
  • Manufacturing: In production lines, it is used for I/O expansion, enabling seamless integration with PLCs and other control systems.
  • Water and Wastewater Treatment: For monitoring and controlling water levels, flow rates, and other critical parameters in treatment plants.

Related Model Recommendations

  • ABB LXN0804-4: A similar module with fewer I/O points (16 points) and lower power consumption, suitable for space-constrained applications.
  • ABB LXN1604-8: An upgraded model with additional I/O points and enhanced communication capabilities, ideal for high-density applications.
  • ABB AC500 PLC: A programmable logic controller that works seamlessly with the ABB LXN1604-6 for complete control solutions.
  • ABB 3BSE020510R: A termination unit designed for use with the ABB LXN1604-6 to ensure reliable communication.
  • ABB Automation Builder: A configuration tool that simplifies the setup and management of ABB automation systems, including the ABB LXN1604-6.

Installation, Commissioning, and Maintenance Instructions

Installation Preparation:
  • Ensure the installation environment meets the specified temperature and humidity requirements. The module should be installed in a control cabinet with adequate ventilation to dissipate heat.
  • Verify that the power supply voltage is within the specified range (24V DC) to avoid damage to the module.
  • Use appropriate tools and follow safety guidelines to ensure a secure installation. The module requires a DIN rail for mounting.
Maintenance Suggestions:
  • Regularly inspect the module for signs of wear or damage, and ensure all connections are secure.
  • Use the diagnostic LEDs to monitor the status of each channel and identify potential issues early.
  • Periodically check the terminal block torque (0.6Nm) to ensure reliable connections.
  • Replace any damaged components promptly to maintain system reliability.

Service and Guarantee Commitment

ABB provides comprehensive support for the ABB LXN1604-6, including a robust warranty that ensures product quality and reliability. The company offers extensive after-sales services such as technical support, repair services, and spare part supply. ABB’s global network of service centers ensures prompt assistance and expert guidance, demonstrating the company’s commitment to customer satisfaction and product excellence.
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