ABB PFCL201C 20KN

Description

ABB PFCL201C 20KN

Product introduction

The ABB PFCL201C 20KN is a high-precision industrial load cell designed to measure tension and compression forces in heavy-duty industrial applications. As a critical component in force monitoring systems, it converts mechanical force into electrical signals, enabling accurate measurement and control of processes involving weight, pressure, or tension.

ABB PFCL201C 20KN features a robust stainless steel construction (316L) that withstands harsh industrial environments, making it suitable for use in sectors such as manufacturing, material handling, and construction. Its 0-20 kN measuring range and 0.1% FS accuracy ensure precise force monitoring, whether integrated into a conveyor belt weighing system, a press machine, or a structural testing setup. When paired with control systems like ABB’s AC800M DCS and modules such as PM891K01 3BSE053241R1, it provides real-time force data for process optimization and safety control.

Core advantages and technical highlights

High accuracy and stability

The ABB PFCL201C 20KN delivers exceptional measurement precision with a non-linearity and hysteresis of ≤±0.05% FS, ensuring reliable data even in dynamic force applications. For example, in a metal stamping press, it can accurately measure the force applied to workpieces, allowing the PM891K01 3BSE053241R1 controller to adjust pressure in real time and prevent overloading. Its long-term stability (≤0.1% FS/year) minimizes the need for frequent recalibration, reducing maintenance costs.

Durable and versatile design

Constructed from 316L stainless steel, ABB PFCL201C 20KN offers excellent resistance to corrosion, making it suitable for use in wet or chemically exposed environments such as food processing plants or marine applications. With an IP67 protection rating, it can withstand dust, water immersion, and high-pressure cleaning, ensuring longevity in harsh conditions. The flange mounting design allows easy integration into existing systems, whether for tension monitoring in cable manufacturing or compression measurement in hydraulic presses.

Flexible signal integration

Equipped with configurable output signals (4-20 mA, 0-10 V DC), ABB PFCL201C 20KN seamlessly integrates with various control and monitoring systems. It can directly connect to I/O modules in ABB’s S800 series, which are managed by controllers like PM891K01 3BSE053241R1, enabling closed-loop control based on force measurements. This flexibility allows it to be retrofitted into legacy systems or incorporated into new automation setups without extensive modifications.

ABB PFCL201C 20KN

Typical application scenarios

Material handling and logistics

In automated warehouse systems, ABB PFCL201C 20KN is installed in crane lifting mechanisms to monitor the weight of loads. It provides real-time force data to the central control system, preventing overloading and ensuring safe lifting operations. For instance, when a crane is lifting a pallet of goods, the PFCL201C 20KN detects if the weight exceeds the safe limit and sends a signal to the PM891K01 3BSE053241R1 controller, which then stops the lifting process and triggers an alarm.

Metal forming and fabrication

In metal pressing and forging operations, ABB PFCL201C 20KN is used to measure the force applied during the forming process. This data is transmitted to the control system, allowing operators to maintain consistent pressure levels, ensuring product quality and reducing material waste. For example, in an automotive parts stamping line, the load cell works with the PM891K01 3BSE053241R1 controller to adjust the press force based on material thickness, ensuring precise and uniform part dimensions.

Structural health monitoring

ABB PFCL201C 20KN is employed in structural testing and monitoring applications, such as measuring forces in bridges, buildings, or industrial machinery. It can detect changes in tension or compression forces over time, providing early warning of structural degradation. In a bridge cable monitoring system, the load cell continuously measures the tension in stay cables, with data sent to a remote monitoring center via the control system, enabling proactive maintenance and ensuring structural safety.

Related model recommendations

• PFCL101A 10KN: A smaller-capacity load cell from ABB, suitable for applications requiring 0-10 kN measurement range, complementary to PFCL201C 20KNin multi-range systems.
• PFCL301D 50KN: A higher-capacity variant, ideal for heavy-duty applications exceeding 20 kN, compatible with the same monitoring systems as PFCL201C 20KN.
• PM891K01 3BSE053241R1: ABB’s AC800M CPU module, used to process and analyze force data from PFCL201C 20KNin industrial control systems.
• TB855 3BSE022496R1: ABB’s terminal block, facilitating secure wiring connections between PFCL201C 20KNand control system I/O modules.
• CI854A 3BSE013232R1: Profibus DP communication module, enabling data transmission from PFCL201C 20KNto remote monitoring systems when paired with PM891K01 3BSE053241R1.
• PFCT200: ABB’s calibration tool, specifically designed for verifying and calibrating PFCL201C 20KNto maintain accuracy.
• AC800M I/O modules: Such as AI890 3BSE022369R1, which 接收 the 4-20 mA signal from PFCL201C 20KNand transmit it to the PM891K01 3BSE053241R1

Installation, commissioning and maintenance instructions

Installation preparation: Before installing ABB PFCL201C 20KN, ensure the mounting surface is flat, clean, and capable of supporting the maximum load (20 kN). Use appropriate tools, including torque wrenches set to the manufacturer’s specifications (typically 35-40 Nm for flange bolts), to secure the load cell. Avoid over-tightening, as this can introduce measurement errors. Connect the signal cable to the load cell using waterproof connectors, ensuring proper sealing to maintain IP67 protection. For integration with systems containing PM891K01 3BSE053241R1, verify that the I/O module is configured to accept 4-20 mA or 0-10 V signals.

Maintenance suggestions: Inspect ABB PFCL201C 20KN quarterly for signs of physical damage, corrosion, or loose connections. Clean the load cell with a soft, dry cloth; avoid using abrasive materials or harsh chemicals that could damage the housing. Calibrate the load cell annually using a certified calibration device like PFCT200 to ensure accuracy within the 0.1% FS class. In case of signal drift or inaccuracies, check cable integrity and connection points before recalibrating. When replacing ABB PFCL201C 20KN, ensure the new unit is calibrated to match the system’s requirements and verify communication with the PM891K01 3BSE053241R1 controller to ensure seamless operation.

Service and guarantee commitment

ABB provides a 3-year warranty for ABB PFCL201C 20KN, covering defects in materials and workmanship under normal operating conditions. Our technical support team offers global assistance for installation, calibration, and troubleshooting, with response times within 8 hours for standard inquiries and 4 hours for critical issues.

Factory calibration services are available to ensure ABB PFCL201C 20KN meets original accuracy specifications, with turnaround times under 3 business days. For urgent replacements, we offer expedited delivery options in major industrial regions. ABB also provides training programs on load cell integration with control systems like those using PM891K01 3BSE053241R1, helping customers maximize measurement accuracy and system performance.