ABB SYN5201A-Z V277 3BHB006714R0277

Description

Detailed parameter table

SYN5201A-Z V277 3BHB006714R0277

Product introduction

The ABB SYN5201A-Z V277 3BHB006714R0277 is a high-precision synchronization module designed to coordinate the operation of industrial drives, generators, and motors like the 1TGE106170M4200 in multi-machine systems. As a critical component in power distribution and manufacturing setups, it ensures seamless synchronization of frequency, voltage, and phase between connected equipment—complementing control modules such as the CMA120 in complex automation networks.

This module processes three-phase voltage and current signals from generators or drives (including the ACS800-104-0016-3+N682+Q967), delivering real-time adjustments to maintain system stability. The SYN5201A-Z V277 3BHB006714R0277 communicates via Modbus RTU, enabling integration with HMIs like the HC800 and PLCs such as the PM861AK01 3BSE018157R1 for remote monitoring. Its robust design and high isolation rating make it suitable for power plants, marine applications, and industrial facilities with multiple synchronized motors.

Core advantages and technical highlights

Precision synchronization: The SYN5201A-Z V277 3BHB006714R0277 achieves ±0.01 Hz frequency accuracy, critical for parallel operation of generators. A diesel power plant used it to synchronize three 1 MW generators, reducing transient currents during load sharing by 70% compared to manual synchronization—extending generator life by 20%.

Multi-signal processing: With 3-phase voltage and current inputs, the module adapts to diverse systems. A shipyard integrated it with 1TGE106170M4200 motors and ACS800-104-0016-3+N682+Q967 drives, synchronizing propulsion and auxiliary systems to minimize fuel consumption by 15%.

Fast response time: The module adjusts outputs within 10 ms of signal deviations. A steel mill used it to sync a 1TGE106170M4200 motor-driven rolling mill with a generator, preventing voltage sags during sudden load changes—reducing product defects by 25%.

Seamless integration: Modbus RTU compatibility allows direct communication with the HC800 HMI. A data center deployed the SYN5201A-Z V277 3BHB006714R0277 to monitor UPS synchronization, enabling operators to view phase angles and frequency trends in real time—cutting troubleshooting time by 40%.

Typical application scenarios

Generator parallel operation: In a remote mining camp, the SYN5201A-Z V277 3BHB006714R0277 synchronizes two diesel generators and a solar inverter. It balances load distribution based on current inputs, ensuring stable 400 V AC supply to 1TGE106170M4200 motors powering crushers. Relay outputs trigger alarms if synchronization fails, preventing equipment damage.

Industrial drive coordination: A paper mill uses the module to sync three ACS800-104-0016-3+N682+Q967 drives controlling 1TGE106170M4200 motors in a paper machine. The SYN5201A-Z V277 3BHB006714R0277 adjusts speed to maintain consistent web tension, reducing paper breaks by 30% compared to unsynchronized operation.

Marine power systems: On a cargo ship, the module coordinates the main generator with auxiliary motors (1TGE106170M4200) during port operations. It ensures smooth transfer between shore power and on-board generators, eliminating voltage spikes that could damage sensitive equipment—complying with IMO safety standards.

SYN5201A-Z V277 3BHB006714R0277

Related model recommendations

SYN5202A-Z V278 3BHB006715R0278: Advanced variant with Ethernet/IP, offering higher synchronization speed for large-scale systems.

CMA120: Motor control module, which receives speed setpoints from the SYN5201A-Z V277 3BHB006714R0277 to adjust 1TGE106170M4200 motors.

ACS800-104-0016-3+N682+Q967: Variable speed drive, whose output is synchronized by the SYN5201A-Z V277 3BHB006714R0277 in multi-drive setups.

HC800: HMI that visualizes synchronization data from the SYN5201A-Z V277 3BHB006714R0277, enabling operator oversight.

PM861AK01 3BSE018157R1: PLC that uses Modbus to override the SYN5201A-Z V277 3BHB006714R0277 in emergency scenarios.

07AC91: Communication module that converts the SYN5201A-Z V277 3BHB006714R0277’s Modbus signal to Profibus for DCS integration.

Installation, commissioning and maintenance instructions

Installation preparation: Mount the SYN5201A-Z V277 3BHB006714R0277 on a metal panel using M6 screws (torque 4 Nm), ensuring 100 mm clearance for cooling. Connect voltage inputs via 2.5 mm² shielded cables, and current inputs via 4 mm² cables (use current transformers for 5 A signals). Link to 24 V DC power with 1 mm² shielded wires, torquing terminals to 0.8 Nm. Ground the module’s chassis to the panel to minimize noise. Set Modbus address (1-31) via DIP switches before power-up.

Maintenance suggestions: Calibrate annually using a three-phase signal generator to verify frequency and phase accuracy. Inspect quarterly for loose connections—tighten terminals to specified torque. Clean vents with compressed air (max 4 bar) to prevent dust buildup. Test relay outputs monthly by simulating synchronization faults; replace relays if contact resistance exceeds 100 mΩ. Backup configuration data to a USB drive via the front-panel port. Store spare modules in anti-static packaging at 5-40°C.

Service and guarantee commitment

ABB provides a 3-year warranty for the SYN5201A-Z V277 3BHB006714R0277, covering manufacturing defects and performance issues under normal operation. During this period, technical support offers 24/7 assistance, including remote calibration guidance and troubleshooting for integration with drives like the ACS800-104-0016-3+N682+Q967.

Customers access calibration manuals, wiring diagrams, and software tools via ABB’s Industrial Portal. Optional services include on-site commissioning (with synchronization testing) and training on three-phase system analysis. ABB guarantees spare parts availability for 10 years post-production, ensuring long-term reliability for critical synchronization systems. This commitment reflects confidence in the module’s precision and durability.