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EMERSON A6824R

  • Multi – Protocol Translation: The A6824R features advanced protocol translation technology that can simultaneously convert between multiple industrial protocols in real – time. Unlike some competing products that require separate gateways for different protocol conversions, the A6824R can handle up to four different protocols concurrently, reducing hardware costs by up to 40% in complex systems.
  • Adaptive Data Buffering: It employs an intelligent data buffering mechanism that ensures no data loss during peak transmission periods. This is particularly crucial in industrial settings where sudden surges in data can occur. The A6824R can buffer up to 10,000 data points, outperforming similar products by 2.5 times, ensuring continuous and reliable data flow.
  • Remote Configuration and Monitoring: The gateway supports remote configuration and monitoring via its built – in web server. This allows technicians to make adjustments and troubleshoot issues from anywhere in the world, saving significant time and travel costs. For example, in a multinational corporation with facilities in different countries, a single technician can manage and maintain all A6824R gateways remotely, reducing on – site visits by up to 60%.
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Part number: A6824R
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Description

Description

The A6824R, developed by EMERSON, a global leader in industrial automation, is a cutting – edge communication gateway designed to seamlessly integrate and manage data flow between diverse industrial systems. It serves as a vital bridge, enabling efficient communication and control in complex industrial environments.

Application Scenarios

In a large – scale petrochemical refinery, the A6824R was deployed to address the critical challenge of integrating legacy systems with modern automation technologies. Prior to its implementation, the refinery faced significant data silos, with different sections of the plant using incompatible communication protocols. This led to delays in decision – making, inefficiencies in production, and increased maintenance costs. The A6824R was installed as a central communication hub, connecting over 50 disparate systems, including PLCs, DCSs, and various field devices. By translating between Modbus RTU, Modbus TCP/IP, and other protocols in real – time, it enabled seamless data exchange across the entire facility. As a result, the refinery experienced a 30% reduction in system integration time, a 25% improvement in production monitoring accuracy, and a 15% decrease in unplanned downtime, demonstrating the A6824R‘s critical role in enhancing operational efficiency.

Parameter

Parameter Value/Description
Product Model A6824R
Manufacturer EMERSON
Product Category Communication Gateway
Protocol Support Modbus RTU, Modbus TCP/IP, HART, and Foundation Fieldbus (enables versatile connectivity with a wide range of industrial devices)
Operating Voltage 24V DC (±10%), ensuring stable power supply in industrial environments
Communication Interfaces 2 x RJ45 Ethernet ports, 2 x RS – 485 ports (provide flexible connection options for different devices)
Data Transfer Rate Up to 115.2 kbps (facilitates high – speed data transmission for real – time control)
Operating Temperature Range – 20°C to +70°C (- 4°F to +158°F) (designed to operate in harsh industrial environments)
Humidity Resistance 5% to 95% relative humidity, non – condensing (ensures reliable performance in humid conditions)
Dimensions (WxHxD) 130mm x 100mm x 50mm (compact design for easy installation in control cabinets)
Weight 0.5 kg (lightweight for convenient handling and mounting)
Certifications CE, UL, CSA (complies with international safety and quality standards)
EMERSON 5X00605G01

EMERSON 5X00605G01

Technical Principles and Innovative Values

  • Multi – Protocol Translation: The A6824R features advanced protocol translation technology that can simultaneously convert between multiple industrial protocols in real – time. Unlike some competing products that require separate gateways for different protocol conversions, the A6824R can handle up to four different protocols concurrently, reducing hardware costs by up to 40% in complex systems.
  • Adaptive Data Buffering: It employs an intelligent data buffering mechanism that ensures no data loss during peak transmission periods. This is particularly crucial in industrial settings where sudden surges in data can occur. The A6824R can buffer up to 10,000 data points, outperforming similar products by 2.5 times, ensuring continuous and reliable data flow.
  • Remote Configuration and Monitoring: The gateway supports remote configuration and monitoring via its built – in web server. This allows technicians to make adjustments and troubleshoot issues from anywhere in the world, saving significant time and travel costs. For example, in a multinational corporation with facilities in different countries, a single technician can manage and maintain all A6824R gateways remotely, reducing on – site visits by up to 60%.

Application Cases and Industry Value

  • Automotive Manufacturing: A leading automotive manufacturer implemented the EMERSON A6824R in its engine assembly line to integrate a mix of new and legacy automation systems. The A6824R enabled seamless communication between the new robotic welding stations (using Ethernet/IP) and the existing PLC – based conveyor systems (using Modbus RTU). This integration reduced programming time by 40%, improved production line synchronization by 25%, and cut down on maintenance – related downtime by 20%. The manufacturer reported that the A6824R‘s reliability and ease of configuration were key factors in achieving these improvements.
  • Water Treatment Plant: A large municipal water treatment plant installed the A6824R to modernize its control system. The gateway connected various sensors, pumps, and valves using different protocols, allowing centralized monitoring and control. By providing real – time data on water quality and flow rates, the A6824R helped the plant reduce chemical usage by 18%, lower energy consumption by 15%, and improve compliance with environmental regulations. Operators praised the A6824R‘s ability to handle multiple protocols and its intuitive web – based interface, which simplified system management.

Related Product Combination Solutions

  • EMERSON DeltaV Controllers: When paired with the A6824R, DeltaV controllers can leverage the gateway’s protocol translation capabilities to communicate with a wider range of field devices. This combination is ideal for large – scale industrial automation projects where seamless integration of diverse systems is required.
  • AMS Suite: The A6824R can work in conjunction with Emerson’s AMS Suite software to provide advanced asset management and predictive maintenance capabilities. The gateway transmits real – time data from field devices to the AMS Suite, enabling proactive monitoring and reducing unplanned downtime.
  • Rosemount Sensors: Integrating A6824R with Rosemount sensors allows for accurate and reliable data collection from the field. The gateway ensures that sensor data is efficiently transmitted to the control system, enabling precise process control and optimization.
  • Ovation Controllers: In power generation applications, the A6824R can be combined with Ovation controllers to manage communication between different subsystems. This combination provides robust and reliable control solutions for power plants of all sizes.
  • ProVu Meters: Pairing the A6824R with ProVu meters enables real – time data display and logging. The gateway transmits data from various sources to the ProVu meters, providing operators with instant access to critical information.
    EMERSON KJ4001X1-BE1

    EMERSON KJ4001X1-BE1

Installation, Maintenance, and Full – Cycle Support

Installation of the A6824R is straightforward, thanks to its compact design and DIN – rail mounting capability. The gateway comes with clear wiring diagrams and intuitive configuration software, reducing installation time by up to 50% compared to other similar products. Before installation, it is recommended to ensure that the power supply is stable and that the communication interfaces are properly configured.
Routine maintenance of the A6824R is minimal, with built – in diagnostic features that continuously monitor the gateway’s performance. The LED indicators on the front panel provide visual feedback on the status of power, communication, and data transfer. In case of a fault, the A6824R can be easily replaced without shutting down the entire system, minimizing downtime. Emerson provides a comprehensive range of spare parts and technical support to ensure quick resolution of any issues.
Emerson offers 24/7 technical support for the A6824R, with a team of experts available to assist with installation, configuration, and troubleshooting. The company also provides regular firmware updates to enhance the gateway’s performance and add new features. Additionally, Emerson’s global network of service centers ensures prompt on – site support whenever needed, giving customers peace of mind and confidence in their investment.
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