WOODWARD 8440-1936

Description

Product Overview

The WOODWARD 8440-1936 is a highly advanced generator set (genset) controller that belongs to the renowned easYgen – 3000 series by WOODWARD, a global leader in industrial control solutions. This controller is engineered to offer comprehensive control and monitoring capabilities for generator sets, making it an essential component in various power – related industrial applications.

With the WOODWARD 8440-1936, users can expect precise regulation of genset operations. It manages crucial functions such as starting and stopping the gensets based on load dependencies, which is vital for optimizing power usage and ensuring stable power supply. The controller’s ability to communicate and control up to nearly thirty – two other units within a network showcases its high – level functionality. This not only simplifies system integration but also enables efficient coordination of multiple gensets, enhancing overall power system reliability and performance.

Technical Specifications

WOODWARD 8440-1936

Main Features and Advantages

High – Level Connectivity and Control

The WOODWARD 8440-1936 offers enhanced connectivity with its multiple CAN bus interface connectors. This allows for seamless communication with a wide range of devices in a power system, including engine ECUs. With support for standard SAE – J 1939 protocol and several proprietary engine OEM protocols, it can integrate smoothly into different engine – genset setups. Its ability to control up to 32 generator sets in a network with automatic sequencing ensures efficient load management. For example, in a large – scale data center with multiple backup gensets, the 8440-1936 can coordinate their operation, starting and stopping gensets as the load fluctuates, ensuring continuous and stable power supply.

User – Friendly Configuration

Configuration of the 8440-1936 is made easy with the availability of user – friendly software tools. The Flex App, a built – in feature of the easYgen – 3000 series, enables users to effortlessly configure the controller according to their specific application requirements. This reduces the complexity of setup and allows for quick customization, whether it’s adjusting control parameters for a new genset installation or modifying settings for an existing power system upgrade. Additionally, the Dynamics LCD, an interactive display, provides intuitive user guidance, making it simple for operators to monitor and manage the genset operations.

Robust and Durable Design

Built with a plastic housing, the WOODWARD 8440-1936 is designed to withstand the rigors of industrial environments. It can operate effectively within a temperature range of – 20 °C to 70 °C, making it suitable for use in diverse climatic conditions. Whether in a hot and humid industrial plant or a cold outdoor power station, this controller can maintain its performance. The robust construction, along with proper insulation and reliable components, ensures long – term operation with minimal risk of failure, reducing maintenance costs and downtime.

WOODWARD 8440-1936

Application Field

Data Centers

In data centers, uninterrupted power supply is crucial. The WOODWARD 8440-1936 is used to control backup generator sets. In the event of a mains power failure, it quickly starts the gensets and manages their load sharing to ensure that all critical IT equipment in the data center continues to operate without any disruptions. By precisely controlling the gensets, it helps in maintaining stable power quality, protecting sensitive servers and networking equipment from voltage fluctuations and power outages.

Commercial and Industrial Facilities

For commercial buildings such as hospitals, shopping malls, and industrial manufacturing plants, the 8440-1936 plays a vital role in power management. It controls the operation of gensets during peak demand periods or when the main power supply is unreliable. In a hospital, for example, it ensures that life – support systems, operating room equipment, and other critical medical devices receive continuous power. In an industrial plant, it can regulate the power supply to manufacturing machinery, preventing production halts due to power issues and maintaining production efficiency.

Marine Applications

On ships, the WOODWARD 8440-1936 is used to control the main and auxiliary generator sets. It adjusts the genset operation based on the ship’s power requirements, which vary depending on factors like speed, onboard equipment usage, and environmental conditions. By efficiently managing the gensets, it helps in reducing fuel consumption and emissions, while also ensuring a stable power supply for all shipboard systems, from navigation and communication equipment to hotel services on cruise ships.

Related Products

WOODWARD 8440-1937 (easYgen – 3500 – 1/P2)

This is another model in the easYgen – 3500 series. It has a similar function to the 8440-1936 in terms of genset control. However, it may differ in some aspects such as the number of relay output terminals or specific configuration options, providing users with an alternative choice depending on their precise application needs.

WOODWARD 8440-1956 (easYgen – 3400 – 1/P1)

The easYgen – 3400 series controller 8440-1956 offers advanced peer – to – peer paralleling functionality. While it shares the overall genset control concept with the 8440-1936, it may have more enhanced features for complex power distribution systems, such as better support for large – scale paralleling of multiple gensets in segmented distribution systems.

WOODWARD 8440-2028

This is a high – performance digital I/O 扩展模块. It can be used in conjunction with the 8440-1936 to enhance the digital input and output capabilities of the overall control system. It adds more flexibility in terms of interfacing with other digital devices in the power system, expanding the controller’s functionality in more complex industrial automation setups.

WOODWARD 8273 – 1011

Although details about its exact function compared to the 8440-1936 are limited, it is likely to be a related control or interface component. It may offer additional communication or control features that can be integrated with the 8440-1936 to improve the overall performance and connectivity of the power control system.

WOODWARD 8440-1713

This is a control 调速器. While its primary function is speed control, it can be used in a power system where the 8440-1936 is also present. For example, in a genset setup, the 8440-1713 can ensure the engine runs at the correct speed, and the 8440-1936 can manage other aspects like load sharing and overall genset control, working together to optimize power generation and distribution.

Installation and Maintenance

Pre – installation preparation: Before installing the WOODWARD 8440-1936, carefully read the detailed installation manual provided by WOODWARD. Ensure that the power supply at the installation site meets the 12/24 VDC (internally isolated) requirement. Prepare all the necessary cables and connectors for connecting the controller to the gensets, sensors, and other devices in the network. Select an appropriate installation location that is well – ventilated, free from excessive dust and moisture, and within the specified – 20 °C – 70 °C temperature range. Mount the controller securely using the provided brackets and follow the wiring diagram precisely to ensure proper connections.

Maintenance recommendations: Regularly inspect the WOODWARD 8440-1936 for any signs of physical damage, such as cracks in the plastic housing or loose connectors. Clean the display and the exterior of the controller periodically to keep it free from dust. Monitor the power supply voltage regularly to ensure it remains stable within the rated range. Use the built – in diagnostic functions or the associated software tools to perform routine health checks. If any abnormal behavior is detected, such as incorrect load sharing or communication errors, refer to the troubleshooting guide in the product manual or contact WOODWARD’s technical support team for assistance. Also, keep the controller’s software updated to benefit from the latest performance improvements and bug fixes.

Product Guarantee

WOODWARD stands firmly behind the quality of the WOODWARD 8440-1936. The product undergoes rigorous testing during the manufacturing process to meet the highest industry standards. WOODWARD offers a comprehensive warranty, during which, in case of any defect due to faulty materials or workmanship, the company will provide free repair or replacement services. Their dedicated technical support team is available to assist customers with installation, operation, and maintenance issues. Whether it’s providing remote diagnostic support or on – site service, WOODWARD is committed to ensuring that customers can rely on the 8440-1936 for their power – related control needs, reflecting the company’s confidence in the product’s quality and durability.