BENTLY 135613-02

Description

Detailed parameter table

BENTLY 135613-02

Product introduction

The 135613-02 from Bently Nevada is a precision signal conditioning module designed as a critical interface component in the 3300 XL Machinery Monitoring System. This 4-channel module processes raw signals from proximity sensors, converting them into standardized industrial outputs suitable for monitoring, control, and data acquisition systems. Bently Nevada’s 135613-02 serves as the signal processing hub between field sensors like the 330180-90-05 and higher-level systems, ensuring that vibration, position, and displacement data is accurately conditioned, amplified, and formatted for reliable analysis and decision-making.

Bently Nevada’s 135613-02 addresses the challenge of converting low-level sensor signals into robust, noise-resistant outputs that can be transmitted over longer distances in industrial environments. Powered by stable 24 VDC from the 125800-01 power supply, this module maintains signal integrity through advanced conditioning circuitry, preserving the precision of measurements calibrated by tools like the 330130-080-00-00. Its compact design and multi-channel configuration make it an efficient solution for consolidating sensor data in complex machinery monitoring applications.

Core advantages and technical highlights

Precision signal conditioning: The 135613-02 features high-precision amplification and filtering circuitry that enhances the signal-to-noise ratio of inputs from 330180-90-05 sensors. This conditioning preserves the 细微振动 and position changes detected by proximity sensors, ensuring that critical machinery health indicators are accurately represented in the output signals.

Dual output flexibility: Each channel provides both 4-20 mA current loop and 0-10 VDC voltage outputs, offering flexible integration with various monitoring systems. The 4-20 mA format is ideal for long-distance transmission to PLCs and SCADA systems, while the 0-10 VDC output is perfect for local monitoring equipment and 1900/27 controllers, providing system designers with versatile connectivity options.

Industrial-grade reliability: Built to withstand harsh industrial environments, the 135613-02 operates reliably across a 0°C to +60°C temperature range. Its robust design includes overvoltage protection and reverse polarity protection, safeguarding against common electrical anomalies that could damage the module or connected equipment—a critical feature when integrated with power supplies like the 125800-01.

Efficient multi-channel design: With four independent channels in a 1U rack-mount form factor, the 135613-02 provides space-efficient signal conditioning for multiple sensors. This compact design reduces rack space requirements while simplifying wiring by consolidating sensor connections, making it easier to implement and maintain comprehensive machinery monitoring systems.

Typical application scenarios

In power generation facilities, the 135613-02 is installed in turbine control cabinets, processing signals from 330180-90-05 sensors monitoring shaft vibration and position. Powered by the 125800-01 power supply, it conditions these signals for transmission to 1900/27 controllers and plant DCS systems. The module’s 4-20 mA outputs provide reliable data to remote monitoring stations, while its 0-10 VDC outputs feed local HMIs like the 1900/55-0Z-01-01-01, giving operators real-time visibility into turbine health.

Oil and gas processing plants utilize the 135613-02 in compressor skid monitoring systems, where it consolidates signals from multiple proximity sensors connected via 330108-91-05 cables. The module’s rugged design withstands the harsh environmental conditions of processing facilities, while its filtered outputs ensure accurate vibration data reaches both local protection systems and centralized asset management platforms. This enables both immediate fault protection and long-term performance trending.

Manufacturing facilities deploy the 135613-02 in production line machinery monitoring, where it processes sensor data from motors, pumps, and gearboxes. By converting raw sensor signals into standardized outputs, it enables integration with both legacy control systems and modern IIoT platforms. The module’s compact size makes it suitable for installation in space-constrained factory control cabinets, while its multiple outputs allow parallel connection to both protection relays and data logging systems.

BENTLY 135613-02

Related model recommendations

125800-01 (Bently Nevada): Power supply module that provides 24 VDC to the 135613-02.

330180-90-05 (Bently Nevada): Proximity sensor whose signals are conditioned by 135613-02.

330108-91-05 (Bently Nevada): Extension cable connecting sensors to the 135613-02 module.

1900/27 (Bently Nevada): Controller that receives conditioned signals from 135613-02.

1900/55-0Z-01-01-01 (Bently Nevada): HMI that displays data from the 135613-02.

330130-080-00-00 (Bently Nevada): Calibration fixture used with systems incorporating 135613-02.

135613-01 (Bently Nevada): 2-channel variant of the 135613-02 for smaller installations.

330901-05-32-05-02-00 (Bently Nevada): Accelerometer whose system can be expanded with 135613-02.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the 135613-02, verify compatibility with connected sensors (typically 330180-90-05) and ensure the mounting rack has adequate ventilation. Required tools include a screwdriver set, wire strippers, and a multimeter for voltage verification. Confirm that the 125800-01 power supply is properly sized to accommodate the module’s power requirements. Inspect the module for shipping damage, checking for loose components or damaged connectors before installation.

Wiring and setup: Mount the 135613-02 in the 19-inch rack using the provided hardware, ensuring secure installation to prevent vibration-induced noise. Connect the 24 VDC power supply from the 125800-01 to the module’s power input, verifying correct polarity to avoid damage. Wire each 330180-90-05 sensor (via 330108-91-05 cables) to the appropriate input channel, following the wiring diagram for proper shield termination. Connect output signals to monitoring equipment, ensuring proper matching of 4-20 mA or 0-10 VDC connections as required.

Commissioning and calibration: After wiring, power on the system using the 125800-01 supply and verify proper module operation via status indicators. Use the 330130-080-00-00 calibration fixture to generate known inputs and verify that outputs are within specified tolerances. Adjust any calibration potentiometers as needed to ensure accurate signal conversion. Document calibration results and establish baseline output levels for future maintenance reference.

Maintenance suggestions: Conduct semi-annual visual inspections of the 135613-02 to check for loose connections, dust accumulation, or signs of overheating. Verify power supply voltage from the 125800-01 remains within 24 VDC ±1% to ensure stable operation. During scheduled shutdowns, recheck calibration using known inputs to confirm continued accuracy. Clean ventilation openings periodically to maintain proper cooling. If signal degradation is detected, check sensor connections and cabling before suspecting module failure.

Service and guarantee commitment

Bently Nevada provides the 135613-02 with a 24-month warranty covering manufacturing defects and component failures under normal operating conditions. Our technical support team offers expert guidance on proper installation, wiring, and calibration procedures, ensuring optimal integration with 125800-01 power supplies and 330180-90-05 sensors.

We offer specialized training on signal conditioning principles and system configuration for the 135613-02, helping your technicians maximize measurement accuracy and system reliability. Beyond the warranty period, our service agreements include calibration verification, performance testing, and expedited replacement services to minimize downtime. Bently Nevada’s commitment to quality ensures the 135613-02 delivers consistent, reliable signal conditioning throughout its operational lifecycle, backed by our global network of service professionals.