BENTLY 163179-02

Description

Detailed parameter table

BENTLY 163179-02

Product introduction

The 163179-02 from Bently Nevada is a high-performance 5-meter sensor extension cable assembly designed as a critical connectivity component in 3500 Machinery Protection Systems. This shielded cable serves as an extended signal pathway between proximity sensors, accelerometers, and monitoring equipment, bridging the gap between field-mounted sensors and control room instrumentation like the 3500/70M Recip Impulse Velocity Monitor. Bently Nevada’s 163179-02 is specifically engineered to preserve the integrity of low-level sensor signals over longer distances, ensuring measurement accuracy from the sensor to the monitoring system.

As the 5-meter variant of the proven 163179 series, the 163179-02 addresses the need for flexible sensor placement in industrial environments where equipment spacing requires longer cable runs than standard lengths. Its construction builds on the reliability of the 176449-08 seismic cable with enhanced temperature resistance, making it suitable for high-heat applications like turbine enclosures and furnace-mounted equipment. This cable assembly forms an essential link in the measurement chain, directly impacting the quality of data used for machinery protection and predictive maintenance.

Core advantages and technical highlights

Enhanced signal integrity at extended lengths: The 163179-02 features precision twisted-pair conductors with PTFE insulation that minimizes signal attenuation over its 5-meter length. This design ensures that high-frequency vibration components and subtle position changes detected by sensors are accurately transmitted to monitoring systems, preserving the diagnostic value of original measurements—critical for detecting early-stage machinery faults.

Superior high-temperature performance: With a temperature rating of -55°C to +200°C, the 163179-02 outperforms standard industrial cables in extreme heat environments. Its fluoropolymer jacket and PTFE insulation maintain performance in turbine enclosures, compressor hot zones, and other high-temperature applications where cables like the 176449-08 would experience degradation.

Advanced electromagnetic shielding: Equipped with a dual-shielding system combining tinned copper braid and aluminum foil (95% coverage), the cable provides exceptional protection against EMI/RFI interference. This shielding is particularly valuable in environments with variable frequency drives, motors, and other noise-generating equipment commonly found in industrial facilities.

System-optimized connectivity: The cable features micro-D connectors specifically designed for seamless integration with 3500 series components, including 3500/70M monitors and 133396-01 accelerometers. This precision interface ensures secure mechanical and electrical connections that minimize signal loss, while the rugged construction supports reliable operation in vibration-prone environments.

Typical application scenarios

In power generation facilities, the 163179-02 connects 133396-01 accelerometers mounted on turbine bearing housings to 3500/70M monitors in remote control cabinets. Routing through high-temperature areas near turbine exhaust sections, the cable’s heat-resistant construction preserves vibration signals that indicate bearing condition and rotor dynamics. Its shielding prevents interference from generator electrical systems, ensuring accurate transmission of critical measurement data.

Oil refineries utilize the 163179-02 to extend sensor connections from reciprocating compressors to monitoring systems. The cable’s 5-meter length accommodates the distance between compressor skids and control rooms, while its chemical resistance withstands exposure to hydrocarbons and cleaning agents. In these applications, it works alongside 176449-08 seismic cables to provide comprehensive vibration monitoring coverage across compressor trains.

Manufacturing plants deploy the 163179-02 in high-temperature processing equipment monitoring, including furnace fans, kiln drives, and extrusion machinery. The cable connects temperature and vibration sensors to centralized 3500 systems, withstanding ambient temperatures that would degrade standard cables. Its reliable signal transmission ensures accurate monitoring of equipment health in critical production processes.

BENTLY 163179-02

Related model recommendations

3500/70M (Bently Nevada): Recip monitor directly connected by 163179-02 cables.

133396-01 (Bently Nevada): Accelerometer requiring 163179-02 for signal transmission.

176449-08 (Bently Nevada): Complementary seismic cable for multi-sensor installations.

125680-01 (Bently Nevada): Vibration transmitter compatible with 163179-02 connections.

3500/34 (Bently Nevada): Communication gateway receiving data from systems using 163179-02.

163179-01 (Bently Nevada): 3-meter variant for shorter connection requirements.

330130-080-00-00 (Bently Nevada): Calibration fixture for systems using 163179-02.

3500/60 (Bently Nevada): Display module showing data transmitted through 163179-02.

Installation, handling and maintenance instructions

Installation preparation: Before installing 163179-02 cables, verify compatibility with connected sensors (typically 133396-01 accelerometers) and monitoring equipment like the 3500/70M. Inspect cables for shipping damage, checking for jacket abrasions, connector pin damage, or shield integrity. Required tools include connector torque wrenches, high-temperature cable ties, and appropriate mounting hardware.

Routing and mounting: Route 163179-02 cables separately from power cables by at least 30 cm (12 inches) to minimize electromagnetic interference. Use heat-resistant supports every 50 cm (20 inches) to prevent excessive strain on connectors. Maintain the minimum 50 mm (2 inches) bend radius when routing around equipment, avoiding contact with hot surfaces exceeding +200°C.

Connector installation: Mate micro-D connectors with sensors or monitoring equipment carefully, ensuring proper alignment before applying pressure. Torque connectors to 0.5 Nm (4.4 in-lbs) using a calibrated torque wrench to ensure proper seating without damaging threads. For high-vibration environments, use strain relief brackets to secure cable connections.

Maintenance suggestions: Include 163179-02 cables in quarterly visual inspections, checking for jacket damage, connector corrosion, and secure mounting—paying special attention to areas near high-heat sources. During scheduled shutdowns, disconnect and reconnect connectors to ensure proper contact. Clean connectors with approved electronic contact cleaner if contamination is visible. Verify cable continuity using a multimeter if signal quality issues are detected on monitoring equipment. Replace cables immediately if shielding damage, conductor exposure, or connector degradation is 发现.

Service and guarantee commitment

Bently Nevada provides the 163179-02 with a 24-month warranty covering manufacturing defects and material failures under normal operating conditions. Our technical support team offers guidance on proper installation practices, high-temperature routing strategies, and compatibility verification with 3500/70M monitors, 133396-01 accelerometers, and complementary cables like the 176449-08.

We offer application engineering support to determine optimal cable lengths and routing configurations for specific industrial environments, ensuring maximum signal integrity. Beyond the warranty period, our service agreements include cable testing services and expedited replacement options to minimize downtime. Bently Nevada’s commitment to quality ensures the 163179-02 delivers reliable signal transmission throughout its operational lifecycle, backed by our global network of service professionals and application engineers.