BENTLY 3500/60

Description

Detailed parameter table

BENTLY 3500/60

Product introduction

The 3500/60 from Bently Nevada is a high-performance display module designed as the integrated operator interface for 3500 Machinery Protection Systems. This 12.1-inch color touchscreen module serves as the central visualization hub for critical machinery health data, providing real-time monitoring, alarm management, and diagnostic capabilities within the 3500 system architecture. Bently Nevada’s 3500/60 acts as the primary local interface for operators, translating complex vibration, position, and speed data from system modules into intuitive visualizations that enable rapid assessment of machinery condition and timely decision-making.

Bently Nevada’s 3500/60 addresses the need for seamless integration between protection system hardware and operator interfaces in mission-critical applications. Unlike standalone HMIs, it connects directly to the 3500 system backplane, ensuring high-speed data access to measurements from signal input modules like the 136188-01. Powered by the 3500/05-01-02-00-00-01 power supply within the 3500 rack, it maintains synchronized operation with all system components while providing secure, local access to protection system configuration and status—complementing remote HMIs like the 125388-01H in distributed monitoring architectures.

Core advantages and technical highlights

Integrated system architecture: The 3500/60 connects directly to the 3500 system backplane, eliminating the need for external communication adapters and ensuring millisecond-level data refresh rates from connected modules. This tight integration provides superior data integrity and synchronization compared to third-party HMIs, critical for analyzing time-correlated machinery events across multiple measurement points.

Comprehensive diagnostic capabilities: Beyond basic monitoring, the module offers advanced diagnostic tools including vibration waveform analysis, spectral plots, and trend comparisons that enable in-depth machinery condition assessment. These tools transform raw data from 136188-01 signal input modules into actionable diagnostic information, reducing reliance on external analysis software for routine troubleshooting.

Advanced alarm management: The 3500/60 features a sophisticated alarm system that prioritizes events based on severity, providing color-coded visual indicators, audible alerts, and detailed alarm metadata. Operators can acknowledge alarms, view associated measurement data, and access historical alarm logs directly from the interface—streamlining incident response and post-event analysis.

Dual-interface flexibility: While designed as the primary local interface, the 3500/60 supports both backplane communication with 3500 modules and Ethernet connectivity to external systems, enabling seamless data sharing with remote HMIs like the 125388-01H and SCADA platforms. This dual capability supports both local monitoring in equipment rooms and remote access from control centers.

Typical application scenarios

In power generation turbine control systems, the 3500/60 serves as the local operator interface for turbine vibration and overspeed protection systems, installed directly in the 3500 rack alongside protection modules. Operators use its touchscreen interface to monitor real-time shaft vibration, axial position, and rotor speed, with critical alarm thresholds clearly indicated. The module’s diagnostic tools allow engineers to review vibration spectra during startup and shutdown, identifying potential resonance issues without connecting external laptops.

Oil and gas compression facilities utilize the 3500/60 in compressor train protection systems, where it provides local access to bearing vibration, casing expansion, and seal gas monitoring data. Its integrated position within the 3500 rack ensures it remains operational even during network outages, providing essential visibility for troubleshooting. The module shares data with remote 125388-01H HMIs via Ethernet, creating a redundant visualization architecture that supports both local technicians and control room operators.

Manufacturing plants deploy the 3500/60 in critical rotating equipment protection systems for large motors, pumps, and gearboxes. Maintenance teams use its configuration capabilities to adjust alarm setpoints, perform sensor calibration verification, and review machinery health trends during scheduled inspections. The module’s backplane connection ensures it always displays the same protection status as the system’s protection logic solvers, eliminating confusion between local and remote interfaces.

BENTLY 3500/60

Related model recommendations

3500/20 (Bently Nevada): System rack that houses the 3500/60 display module.

3500/05-01-02-00-00-01 (Bently Nevada): Power supply module providing power to the 3500/60.

136188-01 (Bently Nevada): Signal input module whose data is visualized by 3500/60.

125388-01H (Bently Nevada): Remote HMI that complements 3500/60 in distributed systems.

3500/33 (Bently Nevada): Communication module facilitating data sharing between 3500/60 and SCADA.

330180-90-05 (Bently Nevada): Proximity sensor whose measurements are displayed on 3500/60.

3500/42 (Bently Nevada): Redundant display module option for high-availability systems.

330130-080-00-00 (Bently Nevada): Calibration fixture ensuring accuracy of displayed measurements.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the 3500/60, verify compatibility with the target 3500/20 rack and ensure firmware versions are compatible with other system modules like the 136188-01. Confirm the rack has two consecutive available slots and that the 3500/05-01-02-00-00-01 power supply can accommodate the additional load. Required tools include a screwdriver set, torque wrench, and laptop with 3500 configuration software. Inspect the module for shipping damage, particularly checking for display scratches or bent backplane pins.

Mounting and integration: Insert the 3500/60 into two consecutive slots in the 3500/20 rack, ensuring proper alignment with backplane connectors. Secure the module with front panel screws torqued to specified values. No external wiring is required for basic operation as power and communication are provided through the backplane. For network integration, connect an Ethernet cable from the module’s network port to the facility’s industrial network switch, enabling communication with remote systems like the 125388-01H HMI.

Configuration and commissioning: Power on the 3500 system and verify the 3500/60 initializes correctly, displaying system status. Use 3500 configuration software to assign the module to monitor specific system channels from 136188-01 and other input modules. Configure user access levels, alarm display preferences, and default screens to match operational requirements. Create custom dashboards for key machinery parameters and verify data synchronization between the 3500/60 and 125388-01H if used in conjunction. Perform functional testing by simulating alarm conditions and confirming proper display and notification behavior.

Maintenance suggestions: Conduct monthly visual inspections of the 3500/60 to check for loose connections, dust accumulation, or display anomalies. Clean the touchscreen with a soft, dry cloth to maintain responsiveness. Verify proper cooling airflow around the module during quarterly maintenance checks. Backup configuration files regularly using the USB port or network transfer. Check for firmware updates annually and apply during scheduled maintenance windows to ensure compatibility with updated system modules. If display issues occur, verify power supply voltages from the 3500/05-01-02-00-00-01 module before troubleshooting further.

Service and guarantee commitment

Bently Nevada provides the 3500/60 with a 36-month warranty covering manufacturing defects and component failures under normal operating conditions, including display functionality and system communication. Our technical support team offers specialized guidance on module configuration, dashboard design, and integration with both 3500 system components like the 136188-01 and external interfaces including the 125388-01H.

We offer comprehensive training programs on the 3500/60‘s advanced diagnostic features, alarm management, and system configuration to maximize operational effectiveness. Beyond the warranty period, our service agreements include priority technical support, firmware updates, configuration backup services, and expedited replacement options to minimize downtime. Bently Nevada’s commitment to quality ensures the 3500/60 delivers reliable visualization and operator interface functionality throughout its operational lifecycle, backed by our global network of service professionals and application engineers.