BENTLY 3500/92

Centralized configuration management: The 3500/92 series eliminates the need for individual module programming by providing a single access point for configuring all connected 3500 components. This centralized approach ensures parameter consistency across the entire system, reduces configuration errors, and simplifies the implementation of complex protection strategies that involve multiple modules working in coordination.

Flexible access options: All variants in the 3500/92 series feature dual connectivity through Ethernet and USB interfaces, offering versatile access for system programming and diagnostics. Ethernet enables remote configuration and monitoring from engineering workstations, while USB provides direct local access for initial setup, troubleshooting, or configuration backup/restore operations when network connectivity is unavailable.

Comprehensive system diagnostics: The 3500/92 series continuously monitors and records key system health metrics, including backplane communication status, module operating conditions, and power supply integrity across the rack. This diagnostic data is readily accessible through configuration software, enabling proactive identification of potential issues before they impact protection system performance or reliability.

Configuration persistence and security: Modules in the 3500/92 series maintain system configurations in secure non-volatile memory, ensuring critical protection settings are preserved through power cycles and system shutdowns. This feature minimizes recovery time following interruptions and prevents unauthorized configuration changes that could compromise protection system integrity.

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Description

Detailed parameter table

Parameter name Parameter value
Product model 3500/92
Manufacturer Bently Nevada
Product category Machinery Protection System Configuration & Management Module Series
Interface type System programming, configuration, and diagnostic interface
Communication ports 1× Ethernet (10/100BASE-T), 1× USB port, 3500 backplane connection (standard)
Configuration method 3500 System Configuration Software via Ethernet or USB
Supported protocols Bently Nevada proprietary protocol, system management software compatibility
Operating voltage 5 VDC, ±15 VDC (from 3500 series rack backplane)
Power consumption 5-7 W (varies by specific variant)
Operating temperature 0°C to +60°C (32°F to +140°F)
Form factor 3500 system rack mount (1 slot width)
Dimensions 133 mm (H) × 36 mm (W) × 229 mm (D) (5.2″ × 1.4″ × 9.0″)
Compatibility 3500 series racks, I/O modules, communication gateways, monitoring components
Certification UL, CE, RoHS compliant, IEC 61010-1 approved
BENTLY 3500/92

BENTLY 3500/92

Product introduction

The 3500/92 from Bently Nevada represents a critical series of system interface modules that serve as the configuration and management backbone of 3500 Machinery Protection Systems. These specialized modules act as the essential bridge between engineering workstations and the diverse components within 3500 racks, enabling comprehensive system setup, parameter management, and diagnostic data access. As the central programming interface for 3500 ecosystems, the 3500/92 series ensures that all connected modules—from I/O components to communication gateways—operate with synchronized configurations and coordinated protection logic.

Bently Nevada’s 3500/92 series fulfills the vital role of system orchestrator in machinery protection architectures. These modules provide the unified platform needed to define monitoring parameters, establish alarm thresholds, program control logic, and manage data flow throughout the system. By centralizing these functions, the 3500/92 series simplifies system deployment, ensures configuration consistency, and streamlines maintenance across the entire protection ecosystem, making it an indispensable component in critical industrial monitoring applications.

Core advantages and technical highlights

Centralized configuration management: The 3500/92 series eliminates the need for individual module programming by providing a single access point for configuring all connected 3500 components. This centralized approach ensures parameter consistency across the entire system, reduces configuration errors, and simplifies the implementation of complex protection strategies that involve multiple modules working in coordination.

Flexible access options: All variants in the 3500/92 series feature dual connectivity through Ethernet and USB interfaces, offering versatile access for system programming and diagnostics. Ethernet enables remote configuration and monitoring from engineering workstations, while USB provides direct local access for initial setup, troubleshooting, or configuration backup/restore operations when network connectivity is unavailable.

Comprehensive system diagnostics: The 3500/92 series continuously monitors and records key system health metrics, including backplane communication status, module operating conditions, and power supply integrity across the rack. This diagnostic data is readily accessible through configuration software, enabling proactive identification of potential issues before they impact protection system performance or reliability.

Configuration persistence and security: Modules in the 3500/92 series maintain system configurations in secure non-volatile memory, ensuring critical protection settings are preserved through power cycles and system shutdowns. This feature minimizes recovery time following interruptions and prevents unauthorized configuration changes that could compromise protection system integrity.

Typical variants and applications

Standard configuration variant (exemplified by 136180-01)

The most widely deployed variant, typified by 136180-01, serves as the standard configuration interface in power generation, oil and gas, and manufacturing applications. Installed in 125744-02 racks, these modules coordinate configurations for 125712-01 I/O modules, 140734-01 communication gateways, and vibration monitoring components connected via 136711-01 cables. They are particularly valued for their balance of functionality, reliability, and ease of use in general-purpose machinery protection applications.

Enhanced security variant

Specialized 3500/92 variants with enhanced security features are designed for applications requiring strict access controls and configuration audit trails. These modules include user authentication, role-based access controls, and detailed configuration change logging, making them ideal for use in nuclear power facilities, critical infrastructure, and other high-security industrial environments where regulatory compliance is essential.

Redundant configuration variant

For maximum system availability in safety-critical applications, certain 3500/92 variants support redundant operation. These configurations feature two synchronized interface modules that maintain mirrored configurations, ensuring continuous access to system programming and diagnostics even if one module experiences a fault—a capability particularly valuable in continuous process industries where protection system downtime is not tolerated.

BENTLY 3500/92

BENTLY 3500/92

System integration ecosystem

The 3500/92 series forms the configuration backbone of the 3500 ecosystem, integrating with key system components:

3500 series racks (including 125744-02) provide physical mounting and backplane connectivity

I/O modules like 125712-01 receive configuration parameters through the 3500/92 interface

Communication gateways such as 140734-01 use configurations managed by 3500/92 modules

Display modules including 3500/60 163179-01 receive visualization settings from the 3500/92

Vibration sensors connected via 136711-01 cables have their monitoring parameters defined through the 3500/92

3500 System Configuration Software provides the user interface for programming the 3500/92 series

This integrated ecosystem ensures all components work in harmony with consistent parameters and coordinated protection logic.

Installation, commissioning and maintenance guidelines

Installation preparation: When installing any 3500/92 module, verify compatibility with the target rack firmware version and ensure adequate power budget. Select appropriate variants based on security requirements, redundancy needs, and environmental conditions. Gather necessary tools including torque screwdrivers, configuration laptops, and communication cables. Inspect modules for shipping damage, paying particular attention to communication ports and backplane connectors.

Maintenance best practices: Include all 3500/92 modules in quarterly system health checks, verifying communication links and configuration integrity. Implement regular configuration backups to prevent data loss and facilitate quick recovery. During scheduled maintenance, compare current configurations with approved baselines to detect unintended changes. Keep module firmware updated to support the latest features of connected components. Clean communication ports periodically with approved electronic contact cleaner to maintain reliable connections.

Service and guarantee commitment

Bently Nevada provides comprehensive support for the 3500/92 series, including a 36-month warranty covering manufacturing defects and performance issues across all variants. Our technical support team offers expert guidance on system configuration, software integration, and troubleshooting with connected components.

We provide specialized training on 3500/92 programming, configuration management, and advanced diagnostic procedures tailored to specific industrial applications. Beyond the warranty period, our service agreements include technical support, firmware updates, and expedited replacement services to minimize system downtime. Bently Nevada’s commitment to quality ensures reliable performance of 3500/92 modules throughout their operational lifecycle, backed by our global network of service professionals.

 

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