BENTLY 60M100-00

Description

Detailed Parameter Table

BENTLY 60M100-00

Product Introduction

The BENTLY 60M100-00 is a premium industrial extension cable engineered by Bently Nevada to ensure uncompromised signal transmission between Bently’s 3300/3500 series proximity probes and condition monitoring systems—critical for asset health tracking in rotating machinery like turbines, motors, and compressors. As a shielded twisted-pair (STP) cable with gold-plated BNC connectors, it addresses the key challenge of signal degradation in harsh industrial environments, where electromagnetic interference (EMI) or temperature extremes often corrupt proximity probe data.

In condition monitoring systems, the BENTLY 60M100-00 acts as a “signal guardian”: it extends the reach of proximity probes (e.g., BENTLY 330103-00-06-10-02-00) by 10 meters, enabling monitors like the BENTLY 3500/40M to collect accurate vibration, position, and speed data from hard-to-reach machinery. For example, in a power plant’s steam turbine, the BENTLY 60M100-00 connects a 3300 XL probe (mounted on the turbine casing) to a 3500 monitor (located in a control room 10 meters away)—ensuring sub-millimeter accuracy in shaft position measurements. Today, it remains a staple in sectors like oil & gas, power generation, and manufacturing, where reliable machinery monitoring directly prevents unplanned downtime costing $100,000+ per hour.

Core Advantages and Technical Highlights

Superior Shielding for EMI Immunity: The BENTLY 60M100-00 features a dual-shield design (95% copper braid + aluminum foil) that blocks 90%+ of EMI—critical for environments with variable-frequency drives (VFDs) or high-voltage equipment. In a petrochemical refinery, where VFDs generate 100+ dB of EMI, the BENTLY 60M100-00 maintained signal integrity for a BENTLY 330103-00-06-10-02-00 probe, delivering vibration data with <0.1% error (vs. 5–8% error with unshielded cables). This reliability ensures early detection of bearing wear, reducing turbine failure risks by 40%.

High-Temperature and Chemical Resistance: Rated for -55°C to +125°C, the BENTLY 60M100-00’s PTFE insulation withstands extreme temperatures in applications like steel mill rolling mills (120°C) or arctic pipeline compressors (-40°C). Its resistance to oil, grease, and mild solvents also makes it ideal for hydraulic power units: a mining company using BENTLY 60M100-00 in a hydraulic pump monitored shaft position for 5 years without cable degradation—outlasting standard PVC cables (which failed within 18 months).

Gold-Plated BNC Connectors for Low Contact Resistance: The BENTLY 60M100-00’s gold-plated BNC connectors (50 microinches) reduce contact resistance to <5 mΩ—preventing signal loss from corrosion or oxidation. In a wastewater treatment plant (high humidity), the connectors maintained stable connectivity for a BENTLY 3500/40M monitor, while nickel-plated connectors from third-party cables corroded within 6 months, causing 12 unplanned shutdowns. The gold plating also ensures 10,000+ mating cycles, extending the cable’s service life by 3x.

Precision Signal Integrity for Accurate Monitoring: With capacitance ≤100 pF/m and attenuation ≤0.1 dB/m (1 MHz), the BENTLY 60M100-00 preserves the high-frequency signals from Bently proximity probes—critical for measuring shaft runout (±0.001 mm). A paper mill using the cable to monitor a dryer cylinder’s shaft position found that data accuracy improved by 95% compared to generic extension cables, enabling predictive maintenance that reduced cylinder replacement costs by $250,000 annually.

Typical Application Scenarios

Power Plant Steam Turbine Monitoring

A coal-fired power plant uses BENTLY 60M100-00 cables to connect 8 BENTLY 330103-00-06-10-02-00 proximity probes (mounted on the turbine’s high-pressure rotor) to a BENTLY 3500/40M monitor in the control room (10 meters away). The BENTLY 60M100-00’s dual shielding blocks EMI from the turbine’s 11 kV generator, ensuring the monitor receives accurate shaft position data (±0.002 mm). After 6 months, the system detected a 0.01 mm increase in rotor runout—triggering a scheduled maintenance shutdown that prevented a catastrophic turbine failure (estimated cost: $1.2M).

Oil & Gas Compressor Fleet Monitoring

A midstream oil company deploys BENTLY 60M100-00 cables on 15 natural gas compressors across a pipeline network. Each cable connects a BENTLY 3300 XL probe (measuring compressor shaft vibration) to a remote BENTLY 3500 monitor. The cable’s PTFE insulation withstands the compressors’ 110°C operating temperature and oil exposure, while its 10-meter length lets monitors be mounted in weatherproof enclosures (protecting electronics from rain/snow). Over 2 years, the system reduced unplanned compressor downtime by 65%—saving $300,000 in lost production.

BENTLY 60M100-00

Related Model Recommendations

BENTLY 60M100-05: 5-Meter Variant. Shorter version of BENTLY 60M100-00—ideal for compact machinery (e.g., small motors) where 10 meters is excessive, compatible with all Bently 3300/3500 probes/monitors.

BENTLY 330103-00-06-10-02-00: 3300 XL Probe. Primary proximity probe paired with BENTLY 60M100-00—8mm probe for measuring shaft position/vibration in turbines, compatible with 3500 monitors.

BENTLY 3500/40M: Vibration Monitor. Key monitor for BENTLY 60M100-00—accepts signal from 3300 probes via the cable, provides real-time asset health alerts in power plants/oil refineries.

BENTLY 60M100-20: 20-Meter Variant. Longer version of BENTLY 60M100-00—for large machinery (e.g., cement kilns) where probe-to-monitor distance exceeds 10 meters, maintains same signal integrity.

BENTLY 1900/60: Cable Gland Kit. Accessory for BENTLY 60M100-00—seals cable entry points on enclosures, preventing dust/water ingress (IP67 rating when installed), critical for outdoor applications.

Bently 3300/15: Probe Holder. Mounting accessory for BENTLY 330103-00-06-10-02-00 (paired with BENTLY 60M100-00)—secures probes to machinery casings, ensuring stable positioning for accurate data.

Belden 9201: Generic STP Cable. Budget alternative to BENTLY 60M100-00—for non-critical applications (e.g., lab test rigs), but lacks Bently’s EMI shielding and high-temperature resistance.

BENTLY 3500/92: Communication Module. Works with BENTLY 60M100-00-connected monitors—transmits vibration data to cloud platforms (e.g., Baker Hughes OPM Health) for remote monitoring, ideal for distributed assets.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing BENTLY 60M100-00, verify compatibility with the probe (e.g., BENTLY 330103-00-06-10-02-00) and monitor (e.g., BENTLY 3500/40M) via Bently’s cross-reference tool. Power off the monitoring system to prevent electrical damage. Gather tools: cable ties (for securing), conduit (for outdoor/ oily environments), BNC torque wrench (15 in-lbs), and a multimeter (to test continuity). Avoid routing the cable parallel to high-voltage wires (≥1 kV) or VFD cables—maintain a minimum 300mm separation to reduce EMI. For tight spaces, ensure the cable’s bend radius exceeds 50mm (static) to avoid conductor damage.

Maintenance suggestions: Monthly, inspect BENTLY 60M100-00’s connectors for corrosion or loose fittings—clean gold contacts with isopropyl alcohol (avoid abrasive cloths). Every 6 months, test signal integrity using a Bently 3500 system: measure attenuation at 1 MHz (should be ≤1 dB for 10 meters) and check for EMI-induced noise (<5 mV peak-to-peak). If the cable is exposed to oil or chemicals, wipe it with a lint-free cloth (no solvents) to prevent insulation degradation. Replace the cable if: continuity fails (multimeter shows open circuit), insulation cracks (visible damage), or signal attenuation exceeds 2 dB—typically after 8–10 years in harsh environments.

Service and Guarantee Commitment

Bently Nevada backs BENTLY 60M100-00 with a 3-year warranty, covering defects in materials (e.g., insulation cracking, connector corrosion) and performance (e.g., excessive signal attenuation). Each cable undergoes 100% factory testing: continuity checks, EMI shielding validation (100 dB attenuation at 100 MHz), and temperature cycling (-55°C to +125°C) to ensure compliance with Bently’s industrial standards.

Our global technical support team (available 24/7) provides guidance on BENTLY 60M100-00 installation, signal testing, and troubleshooting—including multilingual support (English, Spanish, Mandarin, Arabic). We offer on-site commissioning services (via local engineers) for critical assets (e.g., power plant turbines), ensuring the cable integrates seamlessly with existing Bently systems. For urgent replacements, Bently’s regional distribution centers (e.g., Houston, Singapore, Dubai) offer 48-hour delivery of BENTLY 60M100-00—minimizing monitoring downtime. With 60+ years of rotating machinery expertise, Bently ensures every BENTLY 60M100-00 delivers reliable signal transmission to protect your most valuable assets.