BENTLY 3500/05-01-02-00-00-00

Description

Detailed parameter table

BENTLY 3500/05-01-02-00-00-00

Product introduction

The Bently Nevada 3500/05-01-02-00-00-00 is an advanced rack interface module, designed to enhance communication capabilities in the 3500 series machinery protection system. It builds on the foundation of basic interface modules by adding an optical fiber port, making it ideal for industrial environments with high electromagnetic interference (EMI) or long-distance communication requirements.

As a key communication hub, this module aggregates data from various sensors and modules, such as the 85515-02 vibration transmitter and 3500/33-01-00 vibration monitoring module, and transmits it to external systems. Powered by the reliable 106M1079-01 power supply unit, it ensures stable operation even in harsh industrial settings, providing a robust link between the 3500 series rack and upstream monitoring or control systems.

Whether deployed in power plants, steel mills, or chemical facilities, the 3500/05-01-02-00-00-00 offers flexible connectivity options to meet diverse industrial communication needs, ensuring seamless integration into both existing and new machinery protection networks.

Core advantages and technical highlights

Optical fiber communication: The addition of a 100 Mbps optical fiber port sets the 3500/05-01-02-00-00-00 apart from basic interface modules. This feature enables data transmission over longer distances (up to 2 km with multimode fiber) without signal degradation, making it suitable for large industrial complexes. Moreover, optical fiber is immune to EMI, ensuring reliable communication in environments with heavy electrical equipment, such as motor control centers or high-voltage switchyards.

Enhanced communication redundancy: With Ethernet, RS-485, and optical fiber ports, the module provides multiple communication paths, enhancing system reliability. In case one communication channel fails, data can be transmitted via an alternative port, ensuring uninterrupted monitoring. This redundancy is crucial for safety-critical applications where data loss could lead to equipment damage or operational disruptions.

Seamless integration with power supplies: The module is perfectly compatible with the 106M1079-01 power supply unit, which provides stable 24V DC power. This combination ensures that the communication functions of the 3500/05-01-02-00-00-00 remain operational even during minor power fluctuations, maintaining continuous data flow from connected devices like the 85515-02.

Robust environmental resilience: Designed to operate in extreme temperatures ranging from -40°C to +70°C and high humidity, the module can withstand the harsh conditions found in many industrial facilities. Its rugged construction ensures reliable performance in environments where dust, vibration, or temperature variations are common, reducing the need for frequent maintenance or replacement.

Typical application scenarios

In a large steel mill, the 3500/05-01-02-00-00-00 is used to connect a 3500 series rack monitoring rolling mill equipment to a central control room. Due to the high EMI from large motors and arc furnaces, the optical fiber port is employed to transmit data, ensuring accurate and reliable communication. Powered by the 106M1079-01, it collects vibration data from 85515-02 transmitters installed on the mill rolls and sends it to the control room, enabling operators to monitor equipment health in real time.

At a remote hydroelectric power plant, the module facilitates long-distance communication between the turbine monitoring system and the main control center, located several kilometers away. Using optical fiber, the 3500/05-01-02-00-00-00 transmits data from the 3500/42M 140734-02 signal conditioner and 3500/33-01-00 vibration module, ensuring that critical parameters such as turbine vibration and bearing temperature are continuously monitored. The 106M1079-01 power supply provides stable power, even in the plant’s remote location with occasional power grid fluctuations.

In a chemical processing plant with hazardous areas, the module is part of a redundant communication system. It uses both Ethernet and optical fiber to connect to the plant’s DCS. The optical fiber link provides a safe, EMI-resistant communication path through areas with potentially explosive atmospheres, while the Ethernet port serves as a backup. This setup, powered by the 106M1079-01, ensures that data from 85515-02 transmitters monitoring pump vibration is always available to the control system, enabling timely responses to abnormal conditions.

BENTLY 3500/05-01-02-00-00-00

Related model recommendations

106M1079-01: Power supply unit that provides stable 24V DC power to the 3500/05-01-02-00-00-00.

85515-02: Vibration and temperature transmitter whose data is transmitted through the module to upstream systems.

3500/33-01-00: Vibration monitoring module that sends alarm and measurement data via the 3500/05-01-02-00-00-00.

3500/42M 140734-02: Signal conditioner whose processed data is aggregated and transmitted by the module.

170180-01-00 software: Platform for configuring the module and analyzing data from connected devices.

3500/15 127610-01: Redundant power supply for larger systems where the 3500/05-01-02-00-00-00 is part of a more complex setup.

Fiber optic cable (multimode): Recommended for use with the module’s optical fiber port for long-distance, EMI-resistant communication.

Installation, commissioning and maintenance instructions

Installation preparation: Before installing the 3500/05-01-02-00-00-00, ensure the 3500 series rack is powered off, with the 106M1079-01 power supply disconnected. Mount the module in a single rack slot, securing it with screws torqued to 0.6 Nm. Connect the optical fiber port using appropriate fiber optic cables and connectors, ensuring proper alignment and minimal bend radius. For Ethernet and RS-485 connections, use shielded cables and follow proper grounding practices to minimize interference.

Commissioning steps: Power on the 106M1079-01 power supply and verify that the module’s power LED illuminates. Use the 170180-01-00 software to configure communication parameters for each port, such as IP address for Ethernet and baud rate for RS-485. Test data transmission through each port by connecting to a test system and verifying that data from connected devices like the 85515-02 is received correctly. Perform a redundancy test by disabling one communication port and ensuring data continues to flow through the alternative port.

Maintenance suggestions: Inspect the 3500/05-01-02-00-00-00 quarterly for loose connections, especially at the optical fiber, Ethernet, and RS-485 ports. Clean fiber optic connectors with proper cleaning tools to maintain signal integrity. Check for dust accumulation on the module and in the rack, cleaning as needed to ensure proper cooling. Verify communication functionality monthly by checking data flow to the upstream system. If issues are detected, use the 170180-01-00 software for diagnostic purposes, and replace faulty cables or connectors as necessary.

Service and guarantee commitment

The 3500/05-01-02-00-00-00 is backed by a 18-month warranty covering manufacturing defects, including issues with communication ports, backplane connectivity, or power regulation. During this period, Bently Nevada provides free repair or replacement of defective units, along with technical support for integration with the 106M1079-01 power supply and other related components.

Our global service team offers 24/7 assistance for troubleshooting communication problems, with remote diagnostics available via the module’s communication ports. Extended warranty options (up to 3 years) include annual performance checks and priority support for critical issues. With Bently Nevada’s commitment to quality, the 3500/05-01-02-00-00-00 is guaranteed to provide reliable communication in demanding industrial environments, ensuring the integrity of your machinery protection system.