EMERSON DB1-1

Description

Parameter	Value/Description
Product Model	DB1-1
Manufacturer	EMERSON
Product Category	Custom Industrial Control Module
Operating Voltage	220V (±10%) (provides stable power for reliable operation in various industrial setups)
Output Frequency	50kHz (enables consistent and accurate signal transmission)
Input/Output Channels	Multiple (capable of connecting to numerous sensors and actuators for comprehensive control)
Communication Protocols	Supports Modbus RTU, Modbus TCP/IP (facilitates seamless integration with other industrial devices)
Operating Temperature Range	– 40°C to +70°C (- 40°F to +158°F) (designed to function optimally in harsh environmental conditions)
Relative Humidity	5% – 95% non – condensing (ensures reliable performance in different humidity levels)
Dimensions (LxWxH)	Compact size (designed for easy installation in control cabinets)
Weight	Lightweight (facilitates handling and installation)
Custom Processing	Yes (tailored to specific customer requirements for optimal functionality)

FLOBOSS S600

• Custom – Tailored Processing: The DB1-1 stands out with its custom processing capabilities. It can be precisely configured to meet the unique control needs of different industrial applications. Unlike off – the – shelf modules, it allows for a high degree of customization in terms of input/output handling, signal processing algorithms, and communication protocols. This level of flexibility means that it can be integrated into complex industrial systems with ease, providing a competitive edge. For example, in a chemical plant where specific reaction control sequences are required, the DB1-1 can be programmed to execute these sequences accurately, leading to better product quality and reduced waste.

• Robust Hardware Design: Built with high – quality materials and advanced manufacturing techniques, the DB1-1 is engineered to withstand harsh industrial environments. Its durable construction protects against mechanical vibrations, electrical interference, and extreme temperatures. In a mining operation, where the control equipment is exposed to dust, vibrations, and wide temperature variations, the DB1-1 has shown remarkable reliability, reducing maintenance requirements and downtime significantly.

• Advanced Signal Conditioning: The module incorporates state – of – the – art signal conditioning technology. It can filter out noise and interference from incoming analog and digital signals, ensuring that the data processed and transmitted is accurate. This is crucial in industrial settings where noisy environments can easily corrupt signals. In a power generation plant, the DB1-1‘s signal conditioning capabilities enable it to accurately monitor and control the operation of generators, turbines, and other critical equipment.
  

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• Automotive Manufacturing: A leading automotive manufacturer implemented the EMERSON DB1-1 in its assembly line. The module was used to control the movement of robotic arms, conveyor belts, and other automated machinery. By precisely coordinating these components, the manufacturer achieved a 20% improvement in production speed and a 15% reduction in error rates. The DB1-1‘s reliability also reduced the need for frequent maintenance, resulting in significant cost savings. Operators praised the module’s ease of integration and its ability to adapt to the dynamic requirements of the automotive production process.

• Food and Beverage Industry: In a large – scale food processing facility, the DB1-1 was deployed to manage the complex control processes involved in food production and packaging. It regulated the temperature, pressure, and flow rates of various ingredients, ensuring consistent product quality. The module’s custom processing capabilities allowed the facility to quickly adapt to changes in product recipes and production volumes. As a result, the plant experienced a 18% increase in production efficiency and a 12% reduction in product waste, demonstrating the DB1-1‘s value in enhancing productivity and profitability in the food and beverage industry.

• EMERSON DeltaV Controllers: When paired with the DB1-1, DeltaV controllers can leverage the module’s custom processing power. The DeltaV controllers can send and receive data through the DB1-1 to control a wide range of industrial processes. In a petrochemical refinery, this combination enables precise control of distillation columns, optimizing the separation of different hydrocarbons.

• Rosemount Sensors: Integrating DB1-1 with Rosemount sensors creates a highly accurate data acquisition system. Rosemount sensors are known for their precision in measuring physical parameters such as temperature, pressure, and flow. The DB1-1 can efficiently process the signals from these sensors, providing real – time data for industrial control. In an environmental monitoring project, this combination can accurately measure and transmit data on air and water quality.

• Ovation DCS: The DB1-1 can work in harmony with Ovation DCS to enhance the control capabilities of industrial plants. Ovation DCS provides a comprehensive platform for process control, and the DB1-1 can act as a specialized module for handling custom control tasks. In a power plant, this combination can improve the efficiency of power generation by optimizing the control of boilers, turbines, and generators.

• AMS Suite: The DB1-1 can be integrated with Emerson’s AMS Suite software. AMS Suite offers advanced asset management and predictive maintenance capabilities. The DB1-1 can transmit real – time data to AMS Suite, enabling proactive monitoring of industrial assets. In an oil and gas pipeline system, this combination can detect early signs of pipeline leaks or equipment failures, reducing the risk of costly breakdowns.

• ProVu Meters: Pairing the DB1-1 with ProVu meters allows for real – time data display. ProVu meters can show the data processed by the DB1-1 in a clear and easy – to – read format. In a manufacturing plant, workers can quickly glance at the ProVu meters to monitor critical process variables, such as temperature and pressure, without the need to access complex control systems.