Description
Description
The FDC280 RH101FQ, developed by FOXBORO (now under Schneider Electric), is a high – performance field device controller module. It acts as a pivotal link in industrial automation, enabling seamless communication and control between various distributed devices and the Ecostruxure™ Foxboro DCS system. This module is designed to handle complex control tasks, making it an essential component for modern industrial setups.
Application Scenarios
In a large – scale chemical manufacturing plant, the production process involves numerous PLC – controlled reactors and pumps. Before implementing the FDC280 RH101FQ, the plant struggled with integrating these devices into a unified control system. The inconsistent communication interfaces and high wiring complexity led to frequent system failures and inefficiencies. After deploying the FDC280 RH101FQ, the situation was transformed. The module’s ability to interface with single or dual – ported PLCs, drives, and other distributed control devices via its ethernet and serial interfaces streamlined the control process. This resulted in a 30% reduction in unplanned downtime, significantly improving production efficiency and product quality.
Parameter
Main Parameters
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Value/Description
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Product Model
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FDC280 RH101FQ
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Manufacturer
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FOXBORO (Schneider Electric)
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Product Category
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Field Device Controller Module
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Memory
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16 MB SDRAM for quick data access during operation, and 32 MB flash memory for storing critical control algorithms and configuration data.
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Input Voltage
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24V DC (typical value), with redundant voltage support for enhanced reliability in case of power fluctuations.
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Power Consumption
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Maximum 8.5 W per non – fault – tolerant module, ensuring energy – efficient operation.
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Operating Temperature Range
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0 °C to + 60 °C (+ 32 °F to + 140 °F), suitable for a wide range of industrial environments.
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Dimensions (L x W x H)
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Compact size of 14.7 cm x 5.15 cm x 11.4 cm, allowing for easy installation in control cabinets.
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Weight
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0.6 kilograms (shipping weight 1.5 kilograms), facilitating handling during installation and maintenance.
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Communication Interfaces
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Supports multiple networked connections, including ethernet for high – speed data transfer, and serial interfaces such as RS 232, RS 485, and RS 422 for compatibility with a variety of field devices.
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Protocol Support
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Offers downloadable and upgradable protocol drivers. Supports protocols like Modbus RTU (serial), Modbus TCP client (ethernet), TSAA (Triconex™ system access), OPC UA client, and Ethernet/IP scanner, enabling seamless integration with different field devices.
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Display
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Equipped with a liquid crystal display (LCD) that shows real – time roles, statuses, and diagnostic information, facilitating easy monitoring and troubleshooting.
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FOXBORO P0916DC
Technical Principles and Innovative Values
- Dual – Core CPU Architecture: The FDC280 RH101FQ runs on a dual – core CPU. Core 1 is dedicated to running the module’s control software and Foxboro DCS control network communications software, ensuring smooth and efficient control operations. Core 2, on the other hand, is designed to handle additional features, such as device integration software. This dual – core setup provides two independent computational environments, significantly enhancing the module’s processing power and multitasking capabilities. Compared to single – core controllers, it can handle complex control algorithms 40% faster, leading to more responsive and accurate control in industrial processes.
- Flexible Protocol Integration: With its support for a wide range of downloadable and upgradable protocol drivers, the FDC280 RH101FQ can easily adapt to different field devices and communication requirements. This flexibility allows for seamless integration of various industrial devices, regardless of their communication protocols. In a typical industrial setting, it can reduce the need for additional protocol – conversion hardware by up to 50%, simplifying the overall system architecture and reducing costs.
- Space – Saving and Wiring – Reducing Design: The module offers a 50% reduction in footprint and wiring compared to the CP plus FDSI solution. Its compact design not only saves valuable space in control cabinets but also reduces the complexity of wiring, minimizing the risk of wiring – related errors. This design innovation makes it an ideal choice for installations where space is limited or where a more streamlined wiring layout is desired.
FOXBORO P0903ZE
Application Cases and Industry Value
In an oil and gas refinery, the FOXBORO FDC280 RH101FQ was installed to manage the control of pumps, valves, and other critical equipment. By accurately controlling the operation of these devices, it improved the overall energy efficiency of the refinery by 15%. The module’s real – time monitoring and alarm detection features also helped in early identification of potential equipment failures. As a result, maintenance costs were reduced by 25% as technicians were able to address issues proactively before they caused major disruptions.
Related Product Combination Solutions
- FOXBORO FBM202: The FBM202 analog input module can work in tandem with the FDC280 RH101FQ. The FBM202 collects analog data from sensors such as temperature and pressure sensors in the industrial process. The FDC280 RH101FQ then processes this data received from the FBM202 and executes appropriate control commands, creating a comprehensive data – to – control loop.
- FOXBORO I/A Series DCS: The FDC280 RH101FQ is fully compatible with FOXBORO’s I/A Series Distributed Control System (DCS). When integrated with the DCS, the module enables centralized management of industrial processes. The DCS can utilize the control and communication capabilities of the FDC280 RH101FQ to optimize the operation of the entire plant, such as in a power generation plant to control the operation of turbines and generators.
- FOXBORO FCP280: The FCP280 field control processor can communicate with the FDC280 RH101FQ to perform more complex control strategies. The FCP280, with its high – performance processing capabilities, can use the data processed by the FDC280 RH101FQ from field devices and make high – level control decisions. In a water treatment plant, the FCP280 can control the overall treatment process based on the data provided by the FDC280 RH101FQ regarding the status of pumps, valves, and water quality sensors.
- FOXBORO FCM10E: The FCM10E fieldbus communication module can enhance the communication capabilities of the FDC280 RH101FQ. By integrating the FCM10E, the FDC280 RH101FQ can support even higher – speed data transfer over fieldbus networks. This is especially beneficial in large – scale industrial complexes where real – time communication between a large number of field devices and the control system is crucial.
- FOXBORO P0400SG: The P0400SG termination cable assembly is essential for establishing reliable physical connections for the FDC280 RH101FQ and other devices in the control system. The P0400SG ensures stable power and signal transfer, which is crucial for the proper functioning of the entire system. It provides a secure and shielded connection, minimizing signal loss and interference, and thus maintaining the integrity of the data transmitted between the FDC280 RH101FQ and other components.
Installation, Maintenance, and Full – Cycle Support
Installation of the FOXBORO FDC280 RH101FQ is designed to be straightforward. Its compact size and standard – compliant mounting features allow for easy installation in control cabinets. Clear installation manuals are provided, guiding users through the process of connecting power, communication lines, and other necessary connections. The module has self – diagnostic features that continuously monitor its operation. In case of a component failure, FOXBORO offers a wide range of high – quality replacement parts. The modular design of the FDC280 RH101FQ enables quick replacement of faulty components, minimizing downtime. FOXBORO provides comprehensive technical support, including software updates to enhance performance and compatibility, and training programs for users to fully utilize the module’s capabilities. Their team of experts is available to assist with installation, configuration, and troubleshooting, ensuring that the FDC280 RH101FQ operates at its best in any industrial application.
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