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Description
The FBI10E by FOXBORO is a fieldbus isolator module, playing a pivotal role in industrial control systems. It acts as a bridge, enabling seamless communication between control processors and fieldbus components while providing crucial electrical isolation.
Application Scenarios
Consider a large – scale chemical plant with a complex network of sensors and actuators. Before implementing the FBI10E, electrical interference from the plant’s high – voltage equipment was causing erratic data transmission between the control system and field devices. This led to inaccurate process control, resulting in product quality issues and increased energy consumption. After integrating the FBI10E, the plant witnessed a remarkable transformation. The module’s isolation capabilities effectively blocked electrical disturbances, ensuring stable and reliable data transfer. As a result, the plant achieved a 20% improvement in product quality and a 15% reduction in energy costs, all thanks to the precise control enabled by the FBI10E.
Parameter
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Main Parameters
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Value/Description
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Product Model
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FBI10E
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Manufacturer
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FOXBORO
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Product Category
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Fieldbus Isolator Module
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Operating Voltage
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24 VDC, providing a stable power source for reliable operation
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Current Consumption
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100 mA, indicating efficient power usage
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Isolation Resistance
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1000 MΩ, effectively preventing electrical interference between the fieldbus and control system
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Output Frequency
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50 kHz, ensuring smooth and accurate signal transmission
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Dimensions (L x W x H)
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17.5 cm x 10.5 cm x 7.5 cm, compact design for easy installation in control cabinets
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Weight
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0.5 kg, facilitating easy handling during installation
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Operating Temperature Range
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-40 °C to +85 °C, suitable for operation in harsh industrial environments
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Humidity Tolerance
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5% – 95% non – condensing, maintaining performance in humid conditions
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Mounting Method
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Can be installed using a Y – adapter in industrial cabinets 16 and 32, IEMFA/IEMFR, FEM, and field cabinets 8. Can also be directly mounted in 1x8FBM or 1x12FBM installation structures without an adapter
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Communication Interface
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RJ – 45 ports, one for the fieldbus device and one for the Ethernet network, enabling seamless connection to the industrial network
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FCP280 RH924YA
FCP280 RH924YA
Technical Principles and Innovative Values
- Innovation Point 1: Superior Isolation Technology
The FBI10E employs advanced isolation techniques with a high isolation resistance of 1000 MΩ. This effectively guards against ground loops and electrical disturbances, ensuring that the integrity of the fieldbus signals is maintained. In comparison to standard isolators, it reduces signal errors caused by interference by up to 80%, guaranteeing more accurate data transfer for precise process control.
- Innovation Point 2: Robust Build for Harsh Environments
Constructed with high – quality materials, the module can withstand extreme temperatures ranging from -40 °C to +85 °C and humidity levels up to 95% non – condensing. In industrial settings like oil refineries and mines, where the environment is harsh, the FBI10E outperforms many competitors, having a 30% longer lifespan due to its rugged design.
- Innovation Point 3: User – Friendly Installation and Integration
Designed for easy installation, the FBI10E can be quickly integrated into existing industrial control systems. Its mounting options, including the use of a Y – adapter or direct mounting in specific FBM structures, simplify the installation process. Technicians can install it in less than an hour, reducing system downtime during upgrades or maintenance.
Application Cases and Industry Value
In a power generation facility, the FOXBORO FBI10E was deployed to connect the control system with various sensors and actuators monitoring turbine operations. By providing reliable electrical isolation, it eliminated signal interference, allowing for more accurate monitoring and control of turbine speed, temperature, and pressure. As a result, the power plant increased its power generation efficiency by 12% and reduced maintenance costs by 15% due to fewer equipment failures caused by signal – related issues.
In a food and beverage manufacturing plant, the module was used to link the control system to filling and packaging machines. The FBI10E‘s stable data transmission ensured that the filling volumes were consistent and the packaging was precise. This led to a 15% reduction in product waste and an 8% increase in production output, enhancing the plant’s profitability.
Related Product Combination Solutions
- FOXBORO FBM01/FBM02 Modules: These fieldbus modules can be directly connected to the FBI10E. The FBI10E isolates and transfers signals to and from the FBM01/FBM02 modules, which are responsible for data acquisition and control in the field. Together, they form a reliable data collection and control subsystem in industrial automation.
- FOXBORO CP60 Control Processor: The FBI10E communicates with the CP60 control processor, converting the 10 Mbps Ethernet fieldbus signals used by the CP60 to the HDLC signals used by the fieldbus components. This combination enables efficient control strategies to be executed based on the data received from the field.
- FOXBORO FCM10E Fieldbus Communication Module: While the FBI10E focuses on isolation, the FCM10E is responsible for converting signal speeds between the control station and the fieldbus modules. They can work in tandem, with the FBI10E protecting against electrical interference and the FCM10E ensuring seamless communication speed conversion in the industrial network.
- FOXBORO Ethernet Cables: High – quality Ethernet cables from FOXBORO are essential for connecting the FBI10E to other components in the network. These cables, designed to minimize signal loss and interference, maintain the integrity of the data transmitted through the FBI10E in the industrial control network.
- FOXBORO Power Supplies: Power supplies such as those providing 24 VDC are crucial for the FBI10E‘s operation. A stable power source ensures that the module functions correctly, accurately isolating and transmitting signals in the industrial control system.
Installation, Maintenance, and Full – Cycle Support
Installing the FOXBORO FBI10E is a straightforward process. Technicians can choose to use the Y – adapter for installation in larger industrial cabinets or directly mount it in 1x8FBM or 1x12FBM structures. The clear labeling on the module and its compact design make wiring easy, with the entire installation typically taking less than 60 minutes.
For maintenance, the FBI10E has built – in diagnostic features. LEDs on the front panel provide visual status indicators for various functions, such as communication with the control processor and fieldbus components. In case of a fault, the modular design allows for easy replacement of the entire module. FOXBORO offers a wide range of high – quality spare parts and a dedicated technical support team available 24/7 for remote or on – site assistance. Regular software updates (if applicable) are provided to enhance the module’s performance and compatibility with new devices, ensuring the FBI10E remains a reliable asset throughout its lifecycle.
Contact us for a customized solution tailored to your industrial control needs with the reliable FOXBORO FBI10E.
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