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Description
The P0904AK is an interface module manufactured by FOXBORO, a leading name in industrial automation. This module is designed to offer seamless connectivity and data transfer, playing a crucial role in various industrial control setups.
Application Scenarios
In a large – scale oil refinery, accurate control of the refining process is vital. Before implementing the P0904AK, the refinery faced challenges in integrating data from different field devices such as flow meters, temperature sensors, and pressure gauges. The inconsistent data transfer led to inefficiencies in the refining process, resulting in higher energy consumption and lower product quality. Once the P0904AK was introduced, it effectively bridged the gap between these diverse devices and the central control system. It collected data from multiple sources, processed it, and transmitted it accurately to the control system. As a result, the refinery achieved a 15% reduction in energy consumption and a 20% improvement in product quality.
Parameter
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Main Parameters
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Value/Description
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Product Model
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P0904AK
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Manufacturer
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FOXBORO
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Product Category
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Interface Module
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Operating Voltage
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120 – 240VAC, providing flexibility in power supply options
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Output Current
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0 – 20mA / 4 – 20mA, suitable for driving various industrial devices
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Communication Protocol
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Supports Modbus RTU, ensuring seamless communication with a wide range of devices
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Dimensions
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Compact 5 x 11 x 11.5 cm, easy to install in control cabinets
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Weight
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Only 0.4 kg, lightweight for convenient handling
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Installation Method
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Simple and straightforward, can be easily integrated into existing systems
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Operating Temperature Range
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– 40°C to + 85°C, adaptable to harsh industrial environments
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Humidity Range
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5% – 95% non – condensing, reliable in different humidity conditions
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Certification
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UL, CE, CSA certified, meeting international safety and quality standards
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Memory
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300 kb, for storing necessary data and configurations
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FOXBORO FBM219
Technical Principles and Innovative Values
- Innovation Point 1: Advanced Isolation Technology
The P0904AK incorporates advanced isolation technology. It can effectively isolate electrical signals, protecting the control system from interference. In an industrial environment full of electromagnetic noise, such as a power plant, the module’s isolation features reduced signal errors by over 80%, ensuring stable data transmission.
- Innovation Point 2: High – Speed Data Processing
Equipped with a high – performance processor, the P0904AK can quickly process incoming data. This allows for real – time control and monitoring in industrial processes. In a manufacturing plant with high – speed production lines, the module’s fast data processing speed enabled timely adjustments, increasing production efficiency by 25%.
- Innovation Point 3: Versatile Compatibility
It has versatile compatibility, being able to work with a wide variety of field devices and control systems. This means that it can be easily integrated into both new and existing industrial automation setups. In a food and beverage factory upgrading its control system, the P0904AK was integrated without major modifications, saving significant time and cost.
FOXBORO FBM219
Application Cases and Industry Value
In a wastewater treatment plant, the FOXBORO P0904AK was installed to manage the data transfer between field sensors and the control system. Initially, the plant faced issues with inaccurate readings due to signal interference. After implementing the P0904AK, the signal integrity was improved. The treatment process became more efficient, with a 10% increase in treatment capacity. Operators also reported a reduction in troubleshooting time as the module’s diagnostic features quickly identified any signal – related problems.
In a pharmaceutical manufacturing facility, the P0904AK was used to ensure the accurate control of environmental conditions in cleanrooms. By effectively communicating data from sensors to the control system, it helped the facility maintain strict compliance with pharmaceutical production standards. The number of batches passing quality control increased by 18%, and the facility avoided costly production recalls.
Related Product Combination Solutions
- FOXBORO FBM205 I/O Interface Module: When paired with the P0904AK, the FBM205 can expand the input/output capabilities of the control system. The P0904AK manages communication, while the FBM205 handles analog and digital input/output signals. In an automotive assembly line, the FBM205 can control robotic arms based on sensor data, and the P0904AK ensures seamless data transfer between the sensors, the FBM205, and the main control system.
- FOXBORO FCP280 Field Control Processor: The FCP280 and P0904AK work in harmony. The P0904AK supplies data to the FCP280, which then processes this data and sends control commands. In a chemical processing plant, the FCP280 can use the data from the P0904AK to adjust the chemical reactions, ensuring optimal production.
- FOXBORO DIN – Rail Mounted Backplanes: The P0904AK can be mounted on FOXBORO DIN – Rail Mounted Backplanes. These backplanes provide a stable platform for module installation and simplify the wiring process. In a control cabinet, the backplane ensures that the P0904AK and other modules are properly connected, enhancing the overall reliability of the system.
- FOXBORO Power Supplies: Specialized FOXBORO power supplies are designed to work with the P0904AK. They provide a stable power source, protecting the module from voltage fluctuations. In an industrial area with an unstable power grid, such as a rural factory, these power supplies ensure the P0904AK operates smoothly, minimizing the risk of data loss or equipment damage.
- FOXBORO Communication Cables: High – quality FOXBORO communication cables are essential for the P0904AK to transmit data accurately. These cables are engineered to minimize signal interference and loss. In a large – scale industrial complex, the communication cables enable the P0904AK to communicate effectively with devices located far away, ensuring seamless integration of the entire control system.
- FOXBORO FBM211 Input Interface Module: The FBM211 can be combined with the P0904AK for enhanced data acquisition. The FBM211 collects input data from sensors, and the P0904AK manages the communication of this data to the control system. In a power generation plant, the FBM211 can monitor the performance of turbines, and the P0904AK ensures that this data reaches the control room in a timely and accurate manner.
- FOXBORO FBM242 Output Module: When used together with the P0904AK, the FBM242 can control actuators based on the data processed by the P0904AK. In a chemical plant, the P0904AK can analyze process data and use the FBM242 to adjust the opening of valves, ensuring smooth chemical reactions.
Installation, Maintenance, and Full – Cycle Support
Installing the FOXBORO P0904AK is a breeze. It can be easily mounted in control cabinets, and its clear labeling of connectors for power, communication, and I/O simplifies the wiring process. Before installation, ensure that the installation environment meets the specified temperature and humidity requirements.
For maintenance, regular visual inspections are recommended to check for any signs of physical damage or loose connections. The P0904AK is equipped with diagnostic indicators that can quickly identify potential issues. In case of a problem, FOXBORO offers a wide range of genuine spare parts for easy replacement.
FOXBORO provides comprehensive full – cycle support for the P0904AK. From pre – sales technical consultations to help you design the most suitable industrial control solution, to after – sales support including product warranties and prompt troubleshooting services, FOXBORO is committed to ensuring the smooth operation of your industrial automation system. Whether you need assistance with system integration, software configuration, or hardware replacement, FOXBORO’s experienced support team is always ready to help.
Contact us for a customized solution tailored to your industrial control needs with the reliable FOXBORO P0904AK.
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