Description
DS3800HSDD1F1G: Product Overview
The GE DS3800HSDD1F1G is an industrial control module belonging to the Mark V series (a legacy platform for GE turbine control systems). It is engineered for integrated signal processing in industrial automation systems, particularly in gas and steam turbine control applications. As part of the Mark V ecosystem, it acts as a “signal hub” between field devices (e.g., temperature sensors, pressure transducers, servo valves) and the turbine control unit, ensuring accurate and reliable data transmission for process control.
Role in Automation Systems:
Positioned as a “field signal interface” in Mark V architectures, the DS3800HSDD1F1G performs two primary functions:
-
Signal Acquisition: Receives digital/analog signals from field sensors (e.g., a thermocouple measuring turbine exhaust temperature) and conditions them for transmission to the turbine control unit.
-
Signal Output: Sends control commands from the turbine control unit to field actuators (e.g., a solenoid valve opening to release a part) based on processed data.
Core Functionality:
-
Flexible I/O Configuration: The module supports configurable digital/analog I/O channels, allowing engineers to adapt it to diverse field device requirements (e.g., combining input channels for sensor arrays and output channels for actuator control).
-
Robust Communication: Supports multiple industrial communication protocols (Modbus, EtherCAT, Profinet), enabling seamless integration with a wide range of field devices and control systems.
-
Legacy Compatibility: Designed to work with existing Mark V components (e.g., I/O racks, terminal boards), reducing the cost of system upgrades.
-
Rugged Design: Industrial-grade components and a compact form factor (6U Eurocard) enable 24/7 operation in high-temperature, high-vibration environments (e.g., turbine halls).
Platform Benefits (Mark V Series):
The DS3800HSDD1F1G inherits the Mark V platform’s strengths, including:
-
Reliability: The Mark V system is the industry standard for gas turbine control, with a proven track record of 24/7 operation in power plants worldwide.
-
Scalability: Supports expansion with additional I/O modules to accommodate growing system demands (e.g., adding more sensors to a turbine control system).
-
Easy Integration: Compatible with GE Fanuc/Emerson PLC/PAC systems, ensuring seamless integration with existing automation architectures.
GE DS3800HSDD1F1G
Technical Specifications
|
Parameter
|
Specification
|
|---|---|
|
Model Number
|
DS3800HSDD1F1G (Variant of Mark V Series)
|
|
Manufacturer
|
GE (General Electric)
|
|
Product Type
|
Industrial Control Module
|
|
Series
|
Mark V (Turbine Control Systems)
|
|
I/O Channels
|
Configurable (digital/analog inputs/outputs)
|
|
Communication
|
Modbus, EtherCAT, Profinet
|
|
Bus Compatibility
|
VMEbus Rev. C.1 (fits into Mark V I/O racks)
|
|
Operating Temperature
|
0°C to +55°C (industrial-grade)
|
|
Storage Temperature
|
-40°C to +85°C
|
|
Humidity
|
5–95% non-condensing
|
|
Form Factor
|
6U Eurocard (160 mm × 233 mm)
|
|
Weight
|
~0.5 kg (1.1 lbs)
|
|
Certifications
|
CE, UL (inferred from GE industrial product standards)
|
Core Features & Customer Value
1. Flexible I/O Configuration:
The ability to configure I/O channels reduces the need for multiple module types, saving space and cost in control cabinets. For example, a manufacturing line can use the same module for both sensor input (detecting parts) and actuator output (controlling solenoids), simplifying inventory management.
2. Reliable Communication:
Support for multiple communication protocols ensures seamless integration with a wide range of field devices and control systems. This flexibility reduces the need for additional communication interfaces, saving time and money during installation.
3. Legacy Compatibility:
Designed to work with existing Mark V components, the DS3800HSDD1F1G eliminates the need for costly system upgrades. This makes it an ideal choice for power plants with aging Mark V systems, where replacing the entire control architecture is not feasible.
4. Rugged Design:
The module’s industrial-grade construction (0°C to +55°C operating temperature, 6U Eurocard form factor) ensures reliable performance in harsh environments (e.g., turbine halls, refineries).
GE DS3800HSDD1F1G
Typical Applications
The GE DS3800HSDD1F1G is widely used in industrial automation systems for:
-
Power Generation:
-
Controls gas/steam turbines in power plants, ensuring stable power output and efficient fuel use.
-
-
Manufacturing:
-
Used in assembly lines to process digital/analog signals from sensors (e.g., pressure, flow) and control actuators (e.g., valves, motors).
-
-
Petrochemical Industry:
-
Controls digital/analog signals from refinery equipment (e.g., distillation columns, pumps), ensuring safe and efficient operation in hazardous environments.
-
