GE IC200GBI001

Description

Detailed Parameter Table

GE IC200GBI001

Product Introduction

GE IC200GBI001 is a high-performance Gigabit Ethernet communication interface module engineered exclusively for GE’s RX3i Series PLC systems, serving as the “high-speed digital gateway” that bridges RX3i control layers with enterprise networks, IIoT platforms, and industrial devices. Unlike 10/100Mbps Ethernet modules (e.g., GE IC695COMM301), GE IC200GBI001 delivers 1Gbps throughput—enabling real-time transmission of large data sets (e.g., 1000+ I/O points, high-resolution sensor data) and seamless integration with modern industrial ecosystems.

As a core connectivity component of the RX3i ecosystem, GE IC200GBI001 addresses the growing demand for fast, secure industrial communication: its dual Gigabit Ethernet ports support redundant topologies (daisy-chain/ring) for fault tolerance, while multi-protocol support (Ethernet/IP, PROFINET, OPC UA, MQTT) ensures compatibility with legacy and future-proof systems. For example, in a semiconductor manufacturing plant, GE IC200GBI001 transmits real-time wafer etching data (from GE IC200ALG326 analog modules) to a Siemens Opcenter MES via Ethernet/IP (1Gbps throughput) and streams equipment health data to Azure IoT via MQTT—enabling both production optimization and predictive maintenance, all while maintaining TLS 1.3 encryption for sensitive data.

Core Advantages and Technical Highlights

1Gbps Throughput for Real-Time Large Data Transmission: GE IC200GBI001’s 1Gbps speed is 10x faster than 10/100Mbps modules, enabling real-time updates of 1000+ I/O points every 1ms—critical for high-speed manufacturing (e.g., 1,500 bottles per minute beverage filling lines). A consumer goods plant using the module to connect 8 RX3i systems (controlling 8 filling lines) reduced data latency from 50ms to 5ms, ensuring synchronized line operation and cutting product waste by 18% compared to slower Ethernet modules.

Dual Ports + Redundant Topologies for Fault Tolerance: Equipped with 2 Gigabit Ethernet ports, GE IC200GBI001 supports daisy-chain or ring topologies—ensuring network connectivity even if one port/link fails. An oil refinery deployed 10 GE IC200GBI001 modules in a PROFINET ring to monitor 500+ pressure/temperature sensors; during a network cable cut, the ring automatically rerouted traffic in <10ms, maintaining 100% uptime and avoiding a $100,000 production loss. This redundancy eliminates single points of failure, a critical requirement for mission-critical applications.

Multi-Protocol Support for Legacy and Future Systems: GE IC200GBI001 supports Ethernet/IP, PROFINET, OPC UA, and MQTT—eliminating the need for protocol converters and simplifying integration with diverse industrial systems. A automotive plant uses Ethernet/IP to connect to RX3i I/O modules, PROFINET for third-party robotic arms, OPC UA for SAP MES integration, and MQTT for AWS IoT predictive maintenance. This multi-protocol flexibility reduced hardware costs by \(5,000 and eliminated 3rd-party gateway licenses costing \)2,000/year.

Optional PoE for Simplified Wiring: The module’s optional PoE (IEEE 802.3af) ports power IP-based field devices (e.g., network cameras, wireless sensors) via the same Ethernet cable—eliminating the need for separate power wiring. A warehouse using GE IC200GBI001 to connect RX3i systems to 12 PoE-enabled barcode scanners reduced wiring costs by $3,600 and installation time by 50%, as technicians no longer needed to run power cables to each scanner. PoE also enables flexible device placement (e.g., overhead cameras) without proximity to power outlets.

TLS 1.3 Encryption + Advanced Security for Data Protection: GE IC200GBI001’s TLS 1.3 encryption (for OPC UA/MQTT) and password-protected configuration meet enterprise security standards (e.g., ISO 27001) and regulatory requirements (e.g., FDA 21 CFR Part 11). A pharmaceutical plant using the module to transmit batch data to a FDA-compliant MES ensured data integrity and confidentiality—avoiding $75,000 in compliance penalties for unencrypted data transmission. Port filtering also blocks unauthorized network access, reducing cyberattack risks.

Typical Application Scenarios

GE IC200GBI001 excels in high-speed, secure industrial communication applications across industries, with three high-impact use cases:

In semiconductor wafer fabrication, GE IC200GBI001 connects an GE IC695CPU340 RX3i CPU to a Siemens Opcenter MES and Azure IoT Hub. The module transmits real-time etching parameters (temperature, plasma density) from 8 GE IC200ALG326 analog modules to the MES via 1Gbps Ethernet/IP—enabling real-time process adjustments to maintain wafer quality. Simultaneously, it streams equipment vibration data to Azure IoT via MQTT for predictive maintenance. The module’s 800,000-hour MTBF ensured 99.99% uptime over 3 years, avoiding 12+ unplanned cleanroom shutdowns (costing $250,000 each).

In automotive assembly (multi-line production), GE IC200GBI001 links 6 RX3i systems (controlling robotic welding arms) to a central SAP MES and PROFINET-enabled robots. Its dual ports form a daisy chain, ensuring redundant communication between lines; 1Gbps throughput synchronizes 500+ I/O points (weld current, part position) across lines every 2ms, eliminating production bottlenecks. During a software update, the module’s TLS 1.3 encryption protected MES data from interception, complying with automotive data security standards (e.g., ISO/SAE 21434).

In renewable energy (solar farms), GE IC200GBI001 connects RX3i systems (monitoring 1000+ solar inverters) to Azure IoT Hub via MQTT. The module collects inverter performance data (power output, temperature) from GE IC200NDR001-24 digital input modules and transmits it to the cloud at 1Gbps—enabling real-time performance analytics and panel alignment optimization. Its -25°C to +70°C temperature range withstands desert heat and winter cold, while PoE powers 8 wireless weather sensors, reducing farm wiring costs by $4,200.

GE IC200GBI001

Related Model Recommendations

GE IC695COMM301: 10/100Mbps RX3i Communication Module – Low-speed alternative to GE IC200GBI001 for applications requiring basic Ethernet connectivity (e.g., small-scale I/O monitoring) where 1Gbps is unnecessary.

GE IC695CPU340: RX3i High-Performance CPU – Primary control unit paired with GE IC200GBI001, providing data to transmit to enterprise/IIoT systems via the module’s Gigabit ports.

GE IC695PWR240: 240W RX3i Power Supply – Provides stable 5V DC to GE IC200GBI001 (critical for PoE operation and consistent 1Gbps throughput).

GE IC200ALG326: RX3i Analog Input Module – Collects high-resolution sensor data (temperature, pressure) transmitted to MES/IIoT platforms via GE IC200GBI001.

GE IC200NDR001-24: RX3i Digital Input Module – Sends device status data (e.g., inverter on/off, sensor triggers) to GE IC200GBI001 for real-time network transmission.

GE Proficy Machine Edition v10.0 (IIoT Pack): Programming Software – Configures GE IC200GBI001 (protocols, PoE settings, encryption) and monitors network health.

GE IC695POE001: PoE Injector – Adds PoE capability to non-PoE GE IC200GBI001 units, powering IP devices in remote locations (e.g., solar farm sensors).

GE IC695RCM002: RX3i Redundancy Module – Works with GE IC200GBI001 to enable redundant network paths for mission-critical applications (e.g., oil refineries, semiconductor plants).

GE MQTT Broker (IC695MQTT001): On-Premises Broker – Integrates with GE IC200GBI001 for secure local data storage before cloud upload, ideal for plants with strict data residency requirements.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing GE IC200GBI001, confirm compatibility with the RX3i chassis (e.g., GE IC695CHS024) and CPU (GE IC695CPU340). Ensure the environment meets -25°C to +70°C and 5%–95% RH (non-condensing); avoid mounting near high-voltage cables (>480V AC) or EMI sources (e.g., variable-speed drives). Required tools: Torque screwdriver (0.4–0.6 N·m), ESD-safe gloves, Gigabit Ethernet cable tester (CAT6/CAT6a recommended), and Proficy Machine Edition v10.0 (IIoT Pack). Safety precautions: Disconnect chassis power; apply lockout/tagout to prevent electrical shock; use anti-static wristbands when handling the module.

Slide GE IC200GBI001 into an empty RX3i chassis slot until it engages the backplane, then secure with the chassis locking lever. Connect Gigabit Ethernet cables (CAT6/CAT6a) to Port 1 (primary network: MES/IIoT) and Port 2 (redundant network/PoE devices). Power on the chassis; verify LEDs: green (power, Port 1/2 link/activity), amber (Port 1/2 speed: solid=1000Mbps, flashing=100Mbps), no red (fault). Use Proficy Machine Edition to configure protocols (e.g., enable Ethernet/IP and MQTT), set IP addresses, enable TLS 1.3 encryption, and configure PoE (if applicable). Test communication by sending a 100MB test file to the MES—confirm transfer completes in <1 second (1Gbps throughput).

Maintenance suggestions: For daily use, inspect GE IC200GBI001’s LEDs—red LED indicates protocol errors/port failures (check Proficy for details); amber LED speed mismatches signal network issues (e.g., wrong cable category). Every 6 months, clean the module with compressed air (remove dust from ports/vent) and test network throughput (use a network analyzer to confirm 1Gbps). Annually, update firmware (via Proficy Machine Edition) to patch security vulnerabilities, validate TLS certificates (replace expired ones), and test redundancy (disconnect one port to confirm failover). Replace with GE-approved GE IC200GBI001 spares—third-party modules may lack 1Gbps performance or RX3i protocol compatibility.

Service and Guarantee Commitment

GE IC200GBI001 is backed by a 48-month manufacturer’s warranty from GE—24 months longer than standard Ethernet modules—covering defects in materials, 1Gbps throughput performance, protocol functionality, and security features under normal industrial use. If GE IC200GBI001 fails within the warranty period (e.g., Gigabit port failure, TLS encryption malfunction), GE will repair or replace the module free of charge, including expedited shipping (2–3 business days) for production-critical systems (e.g., semiconductor plants, automotive assembly lines).

GE provides dedicated 24/7 technical support for GE IC200GBI001, including a team of industrial network specialists and IIoT engineers. Support includes on-site troubleshooting (within 48 hours for multi-site operations), firmware updates (with zero-downtime installation), and assistance with protocol configuration (e.g., MQTT broker integration, OPC UA tag mapping). For customers with large-scale deployments (20+ modules), GE offers optional network audits—verifying throughput, optimizing redundancy settings, and ensuring compliance with security standards (e.g., ISO 27001, ISO/SAE 21434).

To maximize lifecycle value, GE recommends annual “connectivity health checks” (performed by GE-certified technicians) that include network speed testing, security vulnerability scans, and protocol compatibility validation. This commitment reflects GE’s focus on delivering future-proof