GE IC695CRU320QP

Description

Detailed Parameter Table

GE IC695CRU320QP

Product Introduction

The GE IC695CRU320QP is a high-performance redundant power supply module tailored for GE’s RX3i series PLC systems, engineered to eliminate power-related single points of failure in mission-critical industrial automation. As the “power backbone” of the RX3i ecosystem, the GE IC695CRU320QP operates in a 1+1 hot standby redundant configuration—two independent power channels work in tandem, with each channel capable of powering the entire RX3i system. If one channel fails, the GE IC695CRU320QP automatically switches to the standby channel in less than 10 ms, ensuring uninterrupted power to RX3i CPUs (e.g., IC695CPU320), I/O modules, and communication modules (e.g., IC695CDEM002).

Designed for flexibility and durability, the GE IC695CRU320QP supports dual-input voltage (AC/DC) per channel, adapting to diverse industrial power grids worldwide—from 110V AC in North America to 220V AC in Europe, or 240V DC in solar-powered remote sites. Its 5V DC main output (40A total) powers fully loaded RX3i backplanes (e.g., 16-slot chassis with multiple I/O modules), while the 24V DC auxiliary output (6A total) supplies external devices like sensors or small actuators. With temperature-controlled brushless fans, comprehensive protection mechanisms, and ATEX Zone 2 certification, the GE IC695CRU320QP is the trusted choice for industries like oil and gas, power generation, and pharmaceutical manufacturing—where power stability directly impacts safety and productivity.

Core Advantages and Technical Highlights

1+1 Hot Standby Redundancy with Ultra-Fast Failover: The GE IC695CRU320QP’s redundant design is its standout feature—two independent power channels operate in parallel, each rated to handle the full system load. Unlike non-redundant power supplies, a single channel failure (e.g., input voltage spike, fan malfunction) triggers a <10 ms failover to the standby channel, ensuring no interruption to RX3i PLC operation. This is critical for applications like nuclear power plant control systems, where even a 50 ms power gap could disrupt safety interlocks or process control loops. The module also continuously monitors channel health (voltage, current, temperature) and alerts operators to anomalies via LED indicators, enabling proactive maintenance.

Dual-Input Flexibility for Global Deployment: Each redundant channel of the GE IC695CRU320QP supports both AC (100-240V) and DC (120-300V) input, with no hardware modifications required—users simply select the input type via a front-panel switch. This flexibility eliminates the need to stock region-specific power supplies: a single GE IC695CRU320QP can be deployed in a 110V AC automotive plant in the U.S., a 220V AC chemical facility in Germany, or a 240V DC solar-powered water treatment plant in Australia. The wide input range also tolerates voltage fluctuations (±10% of nominal), common in industrial grids with heavy motor loads.

High Output Capacity for Large-Scale RX3i Systems: With a total 480W power rating (240W per channel), the GE IC695CRU320QP delivers ample power for large RX3i configurations. Its 5V DC main output (40A total) can support a fully loaded 20-slot RX3i backplane with a IC695CPU320 CPU, 10+ I/O modules (e.g., IC695ALG600 analog input modules), and 2 communication modules (e.g., IC695CDEM002). The 24V DC auxiliary output (6A total) eliminates the need for external power supplies for small devices like barcode scanners or relay coils, simplifying system design and reducing wiring complexity.

Industrial-Grade Protection and Durability: The GE IC695CRU320QP integrates five layers of protection to safeguard both the module and connected RX3i components: overcurrent protection (OCP) trips if output current exceeds safe limits (e.g., short circuit in an I/O module); overvoltage protection (OVP) prevents damage from voltage spikes; overtemperature protection (OTP) shuts down channels if internal temperature exceeds 85°C; short-circuit protection (SCP) isolates faulty channels; and reverse polarity protection prevents damage from incorrect DC input wiring. Its temperature-controlled brushless fans (2 per channel) reduce noise and extend fan lifespan by adjusting speed based on heat load, while the -10°C to 65°C operating range suits extreme environments from cold storage to hot foundries.

Typical Application Scenarios

The GE IC695CRU320QP is indispensable in mission-critical industrial environments where power reliability is non-negotiable. In offshore oil platforms, for example, the GE IC695CRU320QP powers a RX3i PLC system controlling wellhead pressure and flow rate: its dual AC/DC input allows it to switch between platform AC power (100-240V AC) and backup DC batteries (120-300V DC) during grid outages. The redundant channels ensure uninterrupted power to the IC695CPU320 CPU and IC697ADC701 analog input modules (monitoring well pressure), while ATEX Zone 2 certification makes it safe for installation near flammable gas vapors. The 24V DC auxiliary output also powers corrosion sensors on the platform, eliminating the need for separate power supplies.

In nuclear power plant auxiliary systems, the GE IC695CRU320QP supplies power to a RX3i PLC managing coolant pump control: its <10 ms failover ensures no power gap if one channel fails, preventing pump shutdowns that could impact reactor cooling. The module’s wide input range tolerates voltage fluctuations from the plant’s backup generators, while overtemperature protection safeguards against heat buildup in enclosed control cabinets. The 5V DC output (40A total) supports a 16-slot backplane with multiple I/O modules, and the status LEDs allow operators to monitor channel health via a GE IC754CBF15CTD HMI.

In pharmaceutical manufacturing, the GE IC695CRU320QP powers a RX3i PLC controlling batch processing: its redundant design ensures uninterrupted power to the IC695CPU320 CPU and IC695CDEM002 communication module (sending batch data to an MES system). The 24V DC auxiliary output powers barcode scanners for tracking raw materials, while overvoltage protection prevents damage to sensitive I/O modules from power surges. The module’s durability (operating temperature -10°C to 65°C) withstands temperature changes in cleanrooms, and its low-noise fans comply with cleanroom noise standards (<50 dB).

GE IC695CRU320QP

Related Model Recommendations

GE IC695CRU310QP: Lower-capacity redundant power supply (5V DC: 10A per channel, 20A total; 24V DC: 1.5A per channel, 3A total), ideal for small RX3i systems (e.g., 5-slot backplane with IC695CPU315CA) in packaging lines.

GE IC695CPU320: RX3i series high-performance CPU, directly powered by GE IC695CRU320QP’s 5V DC output—relies on the module’s redundancy for uninterrupted operation.

GE IC695CDEM002: RX3i communication expansion module, powered by GE IC695CRU320QP—the module’s redundant power ensures continuous communication with enterprise systems.

GE IC695ALG600: 4-channel analog input module, receives 5V DC power from GE IC695CRU320QP—stable power ensures accurate sensor data collection.

GE IC754CBF15CTD: 15-inch fan-cooled HMI, can be powered by GE IC695CRU320QP’s 24V DC auxiliary output—displays the module’s status (input/output voltage, fault alerts).

GE IC695CHS160: 16-slot RX3i backplane, designed to accommodate GE IC695CRU320QP (2 adjacent slots) and multiple RX3i modules in large-scale systems.

GE IC695LRE001: RX3i remote I/O adapter, powered by GE IC695CRU320QP’s 24V DC output via the backplane—enables redundant power for remote sensor arrays.

GE IC754PSU2400: 24V DC standalone power supply, complements GE IC695CRU320QP by providing additional 24V DC current (10A) for large numbers of external sensors (e.g., in food processing).

GE IC697CPM790RR: Series 90-70 redundant CPU, can be paired with GE IC695CRU320QP via a power converter (for legacy system upgrades)—ensuring redundant power for mixed RX3i/Series 90-70 setups.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing GE IC695CRU320QP, power off the RX3i backplane and wear an ESD wrist strap (grounding resistance <1 MΩ) to protect internal components. Verify the backplane is an RX3i model (5-slot or larger) and has 2 adjacent empty slots for the redundant pair. Inspect the module’s backplane pins for bending or corrosion—damaged pins can cause short circuits. Align GE IC695CRU320QP with the backplane’s guide rails, push firmly until it clicks into place, and secure with stainless steel locking screws (resistant to corrosion). Connect dual input power cables (AC or DC, per channel) to the module’s terminal blocks—ensure correct polarity for DC input (reverse polarity triggers protection and disables the channel). Route input cables away from high-voltage motor cables to reduce EMI interference.

Maintenance suggestions: Conduct weekly checks of GE IC695CRU320QP’s status LEDs—green for normal input/output, red for faults (e.g., overcurrent, overtemperature). Use a multimeter to verify output voltages monthly: 5V DC should measure 4.95V-5.05V, 24V DC 23.4V-24.6V. Every 3 months, clean the module’s fan vents with compressed air (40-60 PSI) to remove dust—blocked vents cause overheating and trigger OTP. Test redundancy failover quarterly by disconnecting one input power cable (while the system is running) and confirming the standby channel takes over in <10 ms (via LED status change). Replace fans every 2 years (or if unusual noise is detected) with genuine GE replacement fans to maintain cooling efficiency. If a channel faults, power off the module, check for short circuits in connected modules, and reset by cycling input power—contact GE support if the fault persists (unauthorized disassembly voids the warranty).

Service and Guarantee Commitment

The GE IC695CRU320QP comes with a 36-month warranty from purchase, covering defects in materials, redundant functionality, and output stability under normal industrial use. GE’s global technical support team is available 24/7 via email, secure remote diagnostics, and phone—critical issues (e.g., module failure causing PLC downtime) receive a 2-hour response, with on-site assistance within 48 hours in major industrial regions (North America, Europe, Asia Pacific).

For customers in mission-critical sectors (nuclear, offshore oil), GE offers customized “Power Reliability Agreements” for GE IC695CRU320QP, including semi-annual preventive maintenance (fan inspection, voltage calibration, redundancy testing), firmware updates (if applicable), and expedited spare parts delivery (48-hour global shipping for stock modules). All genuine GE IC695CRU320QP units undergo rigorous testing—including 1,000+ hours of redundant failover cycles, temperature stress tests (-10°C to 65°C), and EMI immunity trials—to meet UL 508, IEC 61010-1, and ATEX standards. In warranty claims, GE provides a replacement module within 48 hours (for stock items) to restore redundancy, reflecting our commitment to keeping your RX3i system powered and operational.