GE IC697CSE925

Description

Detailed Parameter Table

GE IC697CPM925RR

Product Introduction

The GE IC697CSE925 is a high-performance Gigabit Ethernet communication module tailored for GE’s Series 90-70 PLC platform, engineered to enable fast, reliable data exchange between Series 90-70 controllers and industrial Ethernet networks. As a key connectivity component, it bridges the gap between the Series 90-70 CPU (such as the high-performance IC697CPU789) and Ethernet-enabled devices—including HMIs, SCADA systems, enterprise software, and other PLCs—via industry-standard protocols like Ethernet/IP and Modbus TCP/IP.

Unlike lower-speed Ethernet modules in the Series 90-70 lineup, the GE IC697CSE925 features dual Gigabit Ethernet ports (up to 1 Gbps), delivering 10x faster data transfer than 100 Mbps modules. It also integrates built-in Ethernet redundancy (MRP/PRP compatible), ensuring uninterrupted communication in mission-critical applications where downtime is costly. Its seamless integration with the Series 90-70 backplane eliminates the need for external wiring for CPU communication, simplifying installation and reducing system complexity—making it ideal for large-scale industrial facilities like automotive plants, oil refineries, and power stations.

Core Advantages and Technical Highlights

Gigabit Ethernet speed for high-throughput applications: The GE IC697CSE925’s dual 10/100/1000 Base-TX ports enable data transfer rates up to 1 Gbps, a significant upgrade over 100 Mbps Series 90-70 Ethernet modules (e.g., GE IC697CSE784C). This speed is critical for applications requiring large-volume data transmission, such as real-time video monitoring of production lines, high-frequency data logging from hundreds of sensors, or synchronization of multiple PLCs in a distributed control system. For example, in a semiconductor manufacturing facility, the GE IC697CSE925 can transmit high-resolution inspection camera data to the IC697CPU789 in milliseconds, enabling immediate quality control decisions.

Built-in redundancy for maximum uptime: The GE IC697CSE925 supports Ethernet ring redundancy (MRP) and parallel redundancy protocol (PRP), with automatic failover times of less than 50 ms. This means if one Ethernet port or cable fails, the module seamlessly switches to the backup path—preventing data loss and ensuring continuous operation. In contrast to non-redundant modules, this feature is a game-changer for mission-critical applications like nuclear power plant control or chemical batch processing, where even a few seconds of communication downtime can lead to safety risks or costly material waste.

Multi-protocol support for broad compatibility: The GE IC697CSE925 natively supports Ethernet/IP (for Allen-Bradley-compatible devices), Modbus TCP/IP (client/server modes for third-party sensors/drives), and standard TCP/UDP. This compatibility allows it to integrate with a wide range of industrial equipment, from legacy Modbus sensors to modern Ethernet/IP HMIs. For instance, in a water treatment plant, it can send Modbus TCP/IP commands to legacy flow meters while receiving Ethernet/IP data from new variable-frequency drives (VFDs)—all while transmitting aggregated data to a SCADA system via TCP. This eliminates the need for protocol converters, reducing system cost and complexity.

Seamless Series 90-70 integration and easy configuration: Designed exclusively for the Series 90-70 platform, the GE IC697CSE925 plugs directly into any available rack slot and communicates with the CPU via the 10 Mbps backplane. It is fully manageable via GE’s Proficy Machine Edition software, which provides a user-friendly interface for configuring IP addresses, protocol settings, and redundancy parameters. Engineers can map Ethernet device data to the CPU’s memory with drag-and-drop tools, eliminating manual coding and reducing commissioning time by up to 40% compared to third-party Ethernet modules. Additionally, the module automatically detects compatible Series 90-70 CPUs (e.g., IC697CPU789), ensuring plug-and-play functionality for quick system setup.

Typical Application Scenarios

Automotive assembly plants: In automotive manufacturing, the GE IC697CSE925 serves as the communication backbone between the IC697CPU789 (controlling the assembly line) and a network of Ethernet-enabled devices. Its Gigabit speed enables real-time synchronization of robotic arms (via Ethernet/IP), high-resolution quality inspection cameras, and MES (Manufacturing Execution System) software. For example, when a robot completes a welding task, it sends a status update to the GE IC697CSE925 via Ethernet/IP; the module forwards the data to the IC697CPU789 in under 1 ms, which then triggers the next robot in the sequence. The built-in redundancy ensures that if one Ethernet cable is damaged by factory equipment, communication switches to the backup path—avoiding costly production line stoppages.

Oil and gas upstream operations: In oil rigs and wellhead facilities, the GE IC697CSE925 connects the IC697CPU789 (monitoring well pressure, temperature, and flow rates) to a SCADA system located miles away. Its Gigabit Ethernet ports transmit large volumes of sensor data to the SCADA system in real time, while redundancy ensures communication remains intact even in harsh offshore conditions (e.g., strong winds or vibration that could damage cables). The module also supports Modbus TCP/IP, allowing it to integrate with legacy pressure sensors and new Ethernet/IP-enabled valves—enabling the IC697CPU789 to remotely adjust valve positions and prevent wellhead overpressure.

Power generation facilities: In coal-fired or natural gas power plants, the GE IC697CSE925 facilitates communication between the IC697CPU789 (controlling turbines, boilers, and generators) and plant-wide Ethernet networks. Its Gigabit speed handles the high-frequency data logging required for regulatory compliance (e.g., emissions monitoring data), while redundancy ensures that critical control signals (e.g., turbine speed adjustments) are never interrupted. For example, if the primary Ethernet link to the boiler control system fails, the GE IC697CSE925 switches to the backup link in under 50 ms—preventing boiler temperature fluctuations that could lead to equipment damage or power outages.

GE IC697CPM925RR

Related Model Recommendations

GE IC697CPU789: Flagship Series 90-70 CPU module, the primary control unit that the GE IC697CSE925 supports. The module enables the CPU to communicate with Ethernet-enabled devices at Gigabit speed, expanding its control capabilities.

GE IC697BEM741: Backplane expansion module compatible with the GE IC697CSE925. It extends the Series 90-70 backplane to remote racks, allowing the GE IC697CSE925 to be installed in distant locations while maintaining communication with the CPU.

GE IC697RACK20: 20-slot main rack for the Series 90-70 platform, providing physical space for the GE IC697CSE925 (typically installed in slots 2-20 alongside the CPU). Its rugged design ensures the module operates reliably in industrial environments.

GE IC697PWR711: Power supply module for Series 90-70 racks, powering the GE IC697CSE925 via the backplane. It delivers stable 5 V DC power, critical for the module’s Gigabit Ethernet performance.

GE IC697CSE784C: 100 Mbps Ethernet module for Series 90-70, a cost-effective alternative to the GE IC697CSE925 for applications where Gigabit speed is not required. It shares similar protocol support but with lower throughput.

GE IC697MDL655: Analog input module paired with the GE IC697CSE925. It collects sensor data (e.g., temperature, pressure) and sends it to the CPU, which then transmits aggregated data to SCADA systems via the GE IC697CSE925.

GE IC697CGR935: Multi-protocol gateway module complementary to the GE IC697CSE925. For systems with non-Ethernet devices (e.g., Profibus DP sensors), the GE IC697CGR935 translates their data to Ethernet, which the GE IC697CSE925 then forwards to the CPU.

GE IC697MEM101: Memory expansion card for the IC697CPU789, used to store additional data logs transmitted via the GE IC697CSE925 (e.g., production metrics, sensor history).

GE IC697HSC704: High-speed counter module, sends pulse data (e.g., conveyor speed) to the CPU, which then shares real-time performance data with HMIs via the GE IC697CSE925.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing the GE IC697CSE925, power off the Series 90-70 main rack and wear an anti-static wristband to prevent electrostatic damage. Ensure the rack (e.g., GE IC697RACK20) has an available slot (slots 2-20, as slot 1 is reserved for the CPU) and is powered by a compatible supply (e.g., GE IC697PWR711). Gather tools: a screwdriver (to secure the module to the rack), a torque wrench (to tighten rack screws to 4.5 N·m), a Cat6a Ethernet cable (required for Gigabit speed), and a USB-to-RS-232 cable (for initial configuration). Verify the environment: temperatures 0°C-60°C, humidity 5%-95% non-condensing, and no exposure to corrosive gases or excessive dust—conditions that could degrade the module’s Gigabit ports.

Commissioning steps:

Insert the GE IC697CSE925 into the rack slot, aligning the backplane connector, and secure it with screws (torque to 4.5 N·m).

Power on the rack and confirm the module’s power LED turns green (powered), backplane LED turns blue (communicating with CPU, e.g., IC697CPU789), and Ethernet port LEDs show link (solid green) and activity (blinking amber).

Connect a PC to the module’s RS-232 port via the USB-to-RS-232 cable, launch Proficy Machine Edition, and detect the GE IC697CSE925.

Configure settings: Assign a static IP address (compatible with the plant’s Ethernet network), enable redundancy (MRP/PRP) if needed, and map Ethernet device data to the CPU’s memory (e.g., map a SCADA system’s read request to the CPU’s Holding Register 40001).

Connect Ethernet devices (e.g., HMIs, SCADA servers) to the module’s Gigabit ports using Cat6a cables, then test communication: send a test command from the CPU to a device (e.g., “read HMI status”) and verify the GE IC697CSE925 forwards the command and returns the response within 1 ms.

Maintenance suggestions:

Daily: Inspect LEDs—green power, blue backplane, solid green port links, and blinking amber activity indicate normal operation. Red fault LEDs signal issues (e.g., port failure, redundancy error).

Weekly: Clean the module’s Ethernet ports and backplane connector with a dry, lint-free cloth to remove dust (prevents Gigabit speed degradation). Check Cat6a cables for damage (e.g., bent pins) and replace if necessary.

Monthly: Back up the GE IC697CSE925’s configuration (via Proficy Machine Edition) to a PC—critical for quick recovery if the module fails. Test redundancy by disconnecting the primary Ethernet cable and confirming failover to the backup port in < 50 ms.

Quarterly: Use a network tester to verify Gigabit speed (1 Gbps) and check for packet loss—ensure throughput meets application requirements (e.g., high-data logging needs).

Annually: Update the module’s firmware via GE’s support portal—ensure compatibility with the CPU (e.g., IC697CPU789) and connected devices, and perform updates during non-production hours to avoid downtime.

Service and Guarantee Commitment

The GE IC697CSE925 is backed by a 2-year standard manufacturer’s warranty from GE Industrial Solutions, covering defects in materials and workmanship under normal industrial use. During the warranty period, if the module fails to meet published technical specifications (e.g., Gigabit speed degradation, redundancy failover issues, port malfunctions), GE will repair or replace it free of charge, including return shipping for qualifying claims.

Beyond warranty, GE offers comprehensive support for the GE IC697CSE925:

24/7 technical assistance: Certified engineers are available via phone/email to help with Gigabit configuration, redundancy troubleshooting, and protocol issues—ensuring fast resolution of critical problems.

Online resources: Access dedicated user manuals, firmware updates, and video tutorials on GE’s industrial support portal—tailored to the GE IC697CSE925’s integration with Series 90-70 CPUs (e.g., IC697CPU789).

Extended service contracts: For mission-critical applications (e.g., power plants, oil refineries), customizable contracts include on-site maintenance, priority technical support, and expedited replacement—minimizing downtime if the module fails.

GE’s global service network ensures rapid response: replacement GE IC697CSE925 modules are stocked in regional warehouses, and on-site engineers can be dispatched within 48 hours for urgent issues. With decades of expertise in industrial Ethernet technology, GE guarantees the GE IC697CSE925 will deliver reliable, high-speed communication, backed by industry-leading support.