GE IC697MEM735

Description

Detailed Parameter Table

GE IC697MEM735

Product Introduction

The GE IC695CDEM002 is a high-performance communication expansion module tailored for GE’s RX3i series PLCs, engineered to solve connectivity challenges in modern industrial automation systems by supporting multiple key industrial protocols. As a critical connectivity hub for the RX3i ecosystem, the GE IC695CDEM002 extends the communication capabilities of RX3i CPUs (e.g., IC695CPU320, IC695CPU315CA), enabling seamless data exchange between the PLC and a wide range of external devices—from HMIs and SCADA systems to third-party drives and sensors.

Designed for flexibility and interoperability, the GE IC695CDEM002 supports four industry-standard protocols: Modbus TCP (for legacy device integration), Ethernet/IP (for Allen-Bradley compatibility), PROFINET IO (for Siemens-centric networks), and OPC UA (for secure enterprise-level data sharing). Its dual Gigabit Ethernet ports with galvanic isolation prevent ground loops and electromagnetic interference (EMI), ensuring stable communication even in noisy industrial environments (e.g., near large motors or power converters). Whether deployed in automotive manufacturing, power generation, or water treatment, the GE IC695CDEM002 acts as a “translation layer” that unifies diverse automation networks, reducing complexity and improving operational efficiency.

Core Advantages and Technical Highlights

Multi-Protocol Support for Seamless Interoperability: The GE IC695CDEM002 eliminates the need for multiple single-protocol modules by supporting four critical industrial protocols in one device. For example, in a mixed-vendor factory with GE RX3i PLCs, Allen-Bradley drives, and Siemens sensors, the GE IC695CDEM002 uses Ethernet/IP to communicate with the drives, PROFINET IO to connect to the sensors, and Modbus TCP to send aggregated data to a GE IC754CBF15CTD HMI. This interoperability reduces hardware costs by 30-40% compared to using separate protocol-specific modules and simplifies network management.

Gigabit Ethernet with Isolation for Reliable Communication: Unlike many communication modules with 10/100 Mbps ports, the GE IC695CDEM002 features dual Gigabit Ethernet ports—enabling high-speed data transfer (up to 1 Gbps) for bandwidth-intensive applications like real-time video monitoring of production lines or high-frequency sensor data sampling (1000+ data points per second). The 2.5 kVrms galvanic isolation on the ports also prevents ground loops (a common cause of communication failures in large facilities), ensuring stable connectivity in environments like steel mills or chemical plants where electrical noise is prevalent.

OPC UA for Secure Enterprise Integration: The GE IC695CDEM002 supports OPC UA, a platform-independent protocol that enables secure, standardized data exchange between the RX3i PLC and enterprise-level systems (e.g., MES, ERP). This is critical for industries like pharmaceuticals or food processing, where data integrity and traceability are mandatory—OPC UA encrypts data in transit and provides role-based access control, preventing unauthorized access to sensitive process data (e.g., batch recipes, quality metrics). Unlike proprietary protocols, OPC UA also ensures long-term compatibility with future enterprise systems, protecting investment.

Plug-and-Play Configuration with Proficy Machine Edition: The GE IC695CDEM002 is fully integrated with GE Proficy Machine Edition, allowing users to configure protocols, set up port parameters, and monitor communication status via a intuitive graphical interface—no specialized programming knowledge is required. For example, configuring PROFINET IO device mode takes less than 10 minutes: users simply select the protocol, assign an IP address, and map PLC tags to PROFINET variables. This plug-and-play functionality reduces setup time by 50% compared to manual configuration, critical for time-sensitive projects like factory line upgrades.

Typical Application Scenarios

The GE IC695CDEM002 excels in mixed-vendor and enterprise-integrated automation environments. In automotive assembly plants, for example, the GE IC695CDEM002 is paired with a GE IC695CPU320 RX3i PLC to control a robotic welding line: it uses PROFINET IO to communicate with Siemens robotic controllers (sending motion commands and receiving position feedback), Ethernet/IP to connect to Allen-Bradley safety relays (monitoring emergency stop status), and Modbus TCP to send production data (weld count, defect rates) to a GE IC754CBF15CTD HMI. The Gigabit ports ensure real-time synchronization between robots and the PLC, while isolation prevents EMI from welding equipment from disrupting communication.

In power generation facilities, the GE IC695CDEM002 enables the RX3i PLC to integrate with enterprise systems: it uses OPC UA to send turbine performance data (speed, temperature, power output) to a plant MES (Manufacturing Execution System) for efficiency analysis, and Modbus TCP to connect to remote I/O modules in switchgear rooms (monitoring voltage and current levels). The ATEX Zone 2 certification allows installation in areas with flammable gas vapors (e.g., near natural gas turbines), while the -10°C to 60°C operating range withstands temperature fluctuations in outdoor control cabinets.

In municipal water treatment networks, the GE IC695CDEM002 unifies communication across multiple treatment plants: it uses Ethernet/IP to connect to local pump controllers (adjusting flow rates), Modbus TCP to aggregate data from remote sensor nodes (e.g., pH, chlorine levels), and OPC UA to send compliance data (daily discharge reports) to a city-wide SCADA system. The dual Ethernet ports provide redundant communication paths—if one port fails, the module automatically switches to the backup, ensuring uninterrupted monitoring of critical water treatment processes.

Related Model Recommendations

GE IC695CPU320: RX3i series high-performance CPU, the primary compatible device for GE IC695CDEM002—the module extends its communication capabilities for multi-protocol networks.

GE IC695CDEM001: Entry-level communication module (supports Modbus TCP/Ethernet/IP only), a cost-effective alternative to GE IC695CDEM002 for simple network setups (e.g., single-vendor systems).

GE IC754CBF15CTD: 15-inch fan-cooled HMI, communicates with GE IC695CDEM002 via Modbus TCP to display process data and allow operator control.

GE IC695CRU320CA: RX3i rack-mounted power supply, provides stable 5V DC power to GE IC695CDEM002 and the RX3i CPU—ensures communication module reliability.

GE IC695LRE001: RX3i remote I/O adapter, paired with GE IC695CDEM002 to connect remote I/O modules via Ethernet/IP (e.g., in outdoor water treatment pump stations).

GE Proficy Historian 2023: Data historian software, integrates with GE IC695CDEM002 via OPC UA to store and analyze long-term process data (e.g., power plant turbine performance).

GE IC695ALG600: 4-channel analog input module, feeds sensor data to the RX3i CPU—GE IC695CDEM002 transmits this data to enterprise systems via OPC UA.

GE IC695CHS160: 16-slot RX3i backplane, designed to accommodate GE IC695CDEM002, GE IC695CPU320, and I/O modules in a single chassis.

GE IC697BEM721: Series 90-70 Genius Bus Controller, works with GE IC695CDEM002 via Modbus TCP to integrate legacy Series 90-70 I/O into RX3i systems.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing GE IC695CDEM002, power off the RX3i backplane and wear an ESD wrist strap to protect the module’s communication circuitry. Verify the backplane is an RX3i series model (3-slot or larger) and that the paired CPU (e.g., IC695CPU320) has firmware version 9.5+ (required for module detection). Inspect the module’s backplane pins for bending or corrosion—damaged pins can cause communication failures. Align GE IC695CDEM002 with an empty backplane slot adjacent to the CPU, push firmly until it clicks into place, and secure with the side locking screws to resist vibration. Connect Ethernet cables to the module’s ports—use shielded cables to reduce EMI, and ensure the cables are rated for industrial use (CAT5e or higher).

Maintenance suggestions: Conduct weekly checks of GE IC695CDEM002’s status LEDs—steady green for Ethernet link, flashing green for data transmission, red for port faults. Use Proficy Machine Edition to monitor communication metrics (e.g., packet loss, latency) and troubleshoot issues (e.g., IP address conflicts). Every 3 months, clean the module’s Ethernet ports with compressed air to remove dust (blocked ports cause intermittent connectivity) and verify galvanic isolation integrity using a multimeter (ensure no continuity between ports and ground). Back up the module’s configuration monthly—if the module fails, replace it with a genuine GE IC695CDEM002 and restore the configuration to minimize downtime. Avoid exposing the module to direct moisture or chemical sprays, even with its industrial-grade design.

Service and Guarantee Commitment

The GE IC695CDEM002 comes with a 36-month warranty from purchase, covering defects in materials, protocol functionality, and compatibility with RX3i CPUs under normal industrial use. GE’s global technical support team is available 24/7 via email, secure remote diagnostics, and phone—critical issues (e.g., communication failure causing production downtime) receive a 2-hour response, with on-site assistance within 48 hours in major industrial regions (North America, Europe, Asia Pacific).

For customers in regulated industries (pharmaceuticals, energy) or those with mixed-vendor networks, GE offers customized “Communication Optimization Agreements” for GE IC695CDEM002, including annual protocol validation, firmware updates, and network health checks (to identify potential bottlenecks). All genuine GE IC695CDEM002 units undergo rigorous testing—including 1,000+ hours of protocol stress tests, EMI immunity trials, and temperature cycling—to meet UL 508, IEC 61131-2, and ATEX standards. In warranty claims, GE provides a replacement module within 48 hours (for stock items) and offers technical support to reconfigure protocols, ensuring minimal disruption to your automation network.