GE IC698CPE020

Description

Detailed Parameter Table

GE IC698CPE020

Product Introduction

The GE IC698CPE020 is a balanced-performance flagship CPU module in GE’s RX3i PLC family, designed to serve as the “control backbone” for medium-to-large industrial automation systems. Unlike entry-level RX3i CPUs such as the GE IC695CPU310 RX3I (limited I/O) or high-scalability models like the GE IC698CRE030 (overcapacity for mid-sized projects), the GE IC698CPE020 strikes an optimal balance between processing power, I/O scalability, and cost—making it ideal for applications that demand advanced control (e.g., multi-axis motion, regulatory-compliant PID) without the need for ultra-large device counts.

Technical positioning for industries like medium-scale chemical plants, automotive component factories, and regional water treatment complexes, the GE IC698CPE020 integrates logic, PID, motion, and safety control into a single module, eliminating the need for separate controllers. It runs on GE’s Proficy Machine Edition software, which unifies programming and monitoring to reduce engineering complexity. In automation architectures, the GE IC698CPE020 acts as a “versatile command hub,” processing real-time data from distributed I/O racks, executing multi-task control logic, and communicating with SCADA/MES platforms—ensuring efficient, compliant operation while avoiding overinvestment in unused capacity.

Core Advantages and Technical Highlights

Balanced Scalability for Mid-Sized Systems: The GE IC698CPE020 supports up to 131,072 discrete and 16,384 analog I/O points—exactly matching the needs of medium-scale operations (e.g., 10-15 reactor chemical plants) without the excess capacity of the GE IC698CRE030. For example, a regional water treatment complex managing 8 pump stations and 4 filtration units can use one GE IC698CPE020 to control all devices, avoiding the cost of a high-end CPU while ensuring no I/O bottlenecks.

Dual-Core Efficiency for Multi-Tasking: Equipped with a 1.0 GHz main core (for high-priority control) and an 800 MHz auxiliary core (for data logging/communication), the GE IC698CPE020 handles concurrent tasks without performance lag. A automotive component plant producing brake calipers, for instance, can use the main core to run 60 PID loops (monitoring machining temperatures) and 30 CIP Motion axes (synchronizing robotic loaders), while the auxiliary core logs production data and communicates with a quality control HMI—all without resource contention.

Optimized CIP Motion for Mid-Range Axes: Supporting up to 64 axes of CIP Motion, the GE IC698CPE020 meets the needs of most mid-sized motion control applications (e.g., 20-40 robotic arms) without the 128-axis overkill of the GE IC698CRE030. A furniture manufacturing facility using 25 CNC routers can leverage the GE IC698CPE020 to synchronize tool movements, achieving 0.1 mm precision while reducing hardware costs by 30% compared to high-end CPUs.

Cost-Effective Redundancy: The GE IC698CPE020 supports hot-standby redundancy (≤5 ms switchover) with a duplicate unit and IC695RCM001 module—critical for regulated industries (e.g., pharmaceuticals) where downtime risks batch rejection. Unlike the GE IC698CRE030, which requires higher-cost redundant pairs, the GE IC698CPE020 delivers fault tolerance at a 25% lower total cost, making it accessible for mid-sized compliance-driven projects.

Typical Application Scenarios

In medium-scale chemical plants (10-15 reactor vessels), the GE IC698CPE020 controls batch processing operations. It receives analog data (temperature, pressure, pH) from IC695ALG808-AA modules in remote I/O racks, runs 80+ advanced PID loops to adjust chemical dosing and heating, and uses its auxiliary core to log batch data for FDA/REACH compliance. The GE IC698CPE020’s I/O capacity ensures all reactors and peripherals (e.g., transfer pumps) are managed centrally, while redundancy prevents costly batch failures during CPU maintenance.

For automotive component factories (e.g., transmission part machining), the GE IC698CPE020 synchronizes 35 robotic machining centers and 15 conveyor systems via CIP Motion. It processes feedback from laser measurement sensors (via IC695DIA320-AA modules) to adjust tool positions in real time, achieving sub-millimeter precision to reduce part defects. Its dual EtherNet/IP ports separate the motion control network from the SCADA network, avoiding congestion—ensuring consistent production throughput of 500+ parts per hour.

In regional water treatment complexes (serving 50,000–100,000 residents), the GE IC698CPE020 manages 8 remote pump stations and 6 filtration units. It uses its RS-232/485 port to connect to legacy flow meters and its EtherNet/IP ports to transmit data to a central SCADA system. The GE IC698CPE020’s operating temperature range (-5°C to 60°C) withstands cold winter pump house conditions, while its 16 MB SRAM stores 30+ days of historical data for regulatory reporting.

GE IC698CPE020

Related Model Recommendations

GE IC695CPU310 RX3I: Entry-level RX3i CPU (800 MHz, 65k I/O) — cost-effective alternative to GE IC698CPE020 for small systems (e.g., standalone HVAC, local pump stations).

GE IC698CRE030: High-scalability RX3I CPU (1.2 GHz triple-core, 262k I/O) — upgrade option for GE IC698CPE020 when systems expand to 20+ reactors or 70+ motion axes.

IC695CHS012: 12-slot RX3i chassis — ideal mounting platform for GE IC698CPE020 and 6–8 I/O/communication modules in mid-sized systems.

IC695PWR120: 120V AC to 5V DC power supply — provides chassis power for GE IC698CPE020; pair two for N+1 power redundancy.

GE IC698ETM001: Compact Ethernet module — expands GE IC698CPE020’s network ports to connect additional remote I/O racks or HMIs.

IC695ALG808-AA: 8-channel analog input module — sends sensor data (e.g., reactor temperature, water turbidity) to GE IC698CPE020.

IC695RCM001: Redundancy control module — enables hot-standby setup for two GE IC698CPE020 units in compliance-driven applications.

IC695DIA320-AA: 32-channel digital input module — collects discrete data (e.g., robotic arm position, valve status) for GE IC698CPE020 logic execution.

IC695ALO404-AA: 4-channel analog output module — receives control signals from GE IC698CPE020 to drive actuators (e.g., dosing pumps, variable-speed fans).

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing GE IC698CPE020, power off the RX3i chassis and verify the control cabinet meets environmental specs (-5°C to 60°C, 5%-95% non-condensing humidity). Required tools include an anti-static wristband (prevent ESD damage), torque screwdriver (0.5-0.8 N·m for chassis screws), and Proficy Machine Edition (v10.0+ for configuration). Align the GE IC698CPE020 with the chassis’s CPU slot (labeled “CPU”), push until it latches, and secure with front-panel screws—never hot-swap the CPU, as this may corrupt program memory. For redundancy, install a second GE IC698CPE020 and IC695RCM001 in adjacent slots, ensuring firmware versions match.

Maintenance suggestions: Daily maintenance for GE IC698CPE020 involves checking the “RUN/STOP” LED (steady green = normal, flashing red = fault) and “REDUNDANT” LED (steady green = redundancy active). Every 6 months, use compressed air (≤40 psi) to clean dust from the CPU’s vents—accumulated dust can reduce heat dissipation. If a fault occurs, use Proficy Machine Edition to access error logs (e.g., I/O communication failures, memory errors); if the CPU is unresponsive, reset via a chassis power cycle. When updating firmware for GE IC698CPE020, update the secondary CPU first, then the primary—this avoids downtime in redundant setups.

Service and Guarantee Commitment

The GE IC698CPE020 comes with a 1.5-year manufacturer’s warranty—balanced between entry-level (1 year) and high-end (2 years) RX3i modules—covering defects in materials and workmanship under industrial use. GE provides 24/7 technical support via phone, email, and online portals, with certified engineers specializing in mid-sized RX3i systems available to assist with GE IC698CPE020 configuration, redundancy setup, and troubleshooting.

Beyond warranty, GE offers on-site commissioning services for GE IC698CPE020, including program validation, PID tuning, and redundancy failover testing. Global service centers stock genuine spare parts, ensuring expedited replacement (typically 2-3 business days for urgent orders) to minimize downtime in medium-scale operations. GE’s quality commitment includes 100% factory testing of each GE IC698CPE020—validating processor performance, I/O scalability, and motion control precision—to meet the reliability standards of chemical, automotive, and water treatment industries.