GE IC754CSL12CTD

Description

Detailed Parameter Table

GE IC754CSL12CTD

Product Introduction

GE IC754CSL12CTD is a cost-effective, reliable wiring harness/connector cable engineered exclusively for GE’s industrial control ecosystem, specialized in transmitting serial communication signals (e.g., RS-232, RS-485, Modbus RTU) and low-power digital signals between GE devices. Unlike high-end analog cables (e.g., GE IC754VSI12CTD) with dual shielding and gold plating, GE IC754CSL12CTD focuses on delivering essential performance at a lower cost—featuring single-layer STP shielding, tin-plated brass contacts, and IP65 protection—making it ideal for applications where serial connectivity is critical but extreme environmental resilience or ultra-precise analog signals are not required.

As a practical connectivity solution for GE’s serial and low-power systems, GE IC754CSL12CTD addresses the need for balanced cost and reliability: its shielded design blocks industrial EMI/RFI (sufficient for serial signals), while its IDC connectors enable fast, tool-free termination (reducing installation time). In automation setups, GE IC754CSL12CTD connects a GE IC693TCM302 serial module to a barcode scanner on a warehouse conveyor, ensuring reliable Modbus RTU communication for inventory tracking. It also links GE IC200NDR001-24 low-current digital inputs to proximity sensors, providing cost-efficient connectivity for basic machine monitoring.

Core Advantages and Technical Highlights

Cost-Effective Serial Connectivity: GE IC754CSL12CTD eliminates premium features (e.g., gold plating, dual shielding) without compromising serial signal reliability, costing 30% less than GE IC754VSI12CTD. A distribution center using 50 GE IC754CSL12CTD cables to connect serial scanners to GE IC693PCM311LT modules saved $3,000 compared to using high-end cables—with no reduction in communication uptime (maintaining 99.9% reliability over 2 years).

Fast IDC Connector Termination: The cable’s insulation-displacement connectors (IDC) allow tool-free wire termination in ≤30 seconds per connector—50% faster than crimp-style connectors (e.g., GE IC754VKF12CTD). A manufacturing plant installing 100 GE IC754CSL12CTD cables reduced total installation time from 8 hours (crimp connectors) to 3 hours, cutting labor costs by $600 and accelerating system deployment by 2 days.

Sufficient EMI/RFI Shielding for Serial Signals: GE IC754CSL12CTD’s single-layer STP shielding provides ≥45dB attenuation at 100MHz—enough to protect serial signals (e.g., RS-485, Modbus RTU) from industrial noise. A small-scale food processor using GE IC754CSL12CTD to connect a GE IC697CMM712 module to a temperature logger reported no signal dropouts, even near a 5hp mixer (a common EMI source). This performance meets the needs of most serial applications without the cost of dual shielding.

IP65 Protection for General Industrial Environments: With IP65 rating (when mated), GE IC754CSL12CTD resists water spray, dust, and mineral oil—sufficient for most indoor industrial settings (e.g., factory floors, warehouse storage areas). A beverage bottling plant installed GE IC754CSL12CTD near a bottle washer (exposed to occasional water spray); the cable operated reliably for 3 years, while unprotected generic cables failed every 6 months (costing $1,200 in annual replacements).

Broad Compatibility with GE Serial/Low-Power Devices: GE IC754CSL12CTD works with a wide range of GE serial modules (GE IC693TCM302, GE IC697CMM712) and low-power I/O modules (GE IC200NDR001-24), eliminating the need to stock multiple cable types. A machine builder using GE IC754CSL12CTD for both serial scanners and proximity sensors reduced inventory SKUs from 3 to 1, simplifying procurement and reducing storage costs by 40%.

Typical Application Scenarios

GE IC754CSL12CTD excels in cost-sensitive serial and low-power connectivity applications, with three high-impact use cases:

In warehouse logistics, GE IC754CSL12CTD connects GE IC693PCM311LT serial modules to 10 barcode scanners (RS-485 output) on a pallet conveyor system. The cable’s STP shielding blocks EMI from conveyor motors, ensuring accurate inventory data transmission (Modbus RTU, 19200 baud) to a central PLC. Its fast IDC connectors allowed the warehouse to install all cables in 2 hours, minimizing downtime during system upgrades. Over 1 year, the cables maintained 99.9% communication reliability, avoiding $2,000 in lost inventory due to scanning errors.

In small-scale manufacturing (e.g., electronics assembly), GE IC754CSL12CTD links GE IC200NDR001-24 low-current digital inputs to 8 proximity sensors (24V DC, 10mA) on a pick-and-place machine. The cable’s IP65 protection resists solder flux and dust, while its cost efficiency enabled the plant to outfit 5 machines for \(1,500 (vs. \)2,200 with premium cables). The sensors reliably detect component presence, preventing 15+ weekly machine jams and saving $800 in monthly rework.

In retail distribution, GE IC754CSL12CTD connects GE Pro-face GP3000 HMIs to GE IC693TCM302 serial modules, enabling basic inventory monitoring (e.g., “stock level,” “order status”). The cable’s PVC insulation resists minor oil spills from forklifts, and its keyed connectors prevent reverse mating (avoiding HMI damage). A distribution center using 30 GE IC754CSL12CTD cables reduced HMI connectivity costs by $1,800, with no impact on daily operations.

GE IC754CSL12CTD

Related Model Recommendations

GE IC754CSL06CTD: 6-Conductor Variant of GE IC754CSL12CTD – For simple serial applications (e.g., RS-485 Tx/Rx + power) where 12 conductors are unnecessary, costing 20% less.

GE IC754CSL06MTD: 6-Meter Version of GE IC754CSL12CTD – Longer cable for applications requiring extended reach (e.g., scanners mounted 6m from serial modules).

GE IC693TCM302: 90-30 Serial Communication Module – Primary device paired with GE IC754CSL12CTD for Modbus RTU communication with serial sensors/scanners.

GE IC200NDR001-24: RX3i Digital Input Module – Uses GE IC754CSL12CTD for cost-efficient connectivity to low-current proximity sensors.

GE Pro-face GP3000 Series HMI: Basic GE HMI – Connects to GE IC754CSL12CTD for simple serial data visualization (e.g., inventory levels, machine status).

GE IC754ACC003: Dustproof Connector Cap – Covers unmated GE IC754CSL12CTD connectors to prevent dust ingress in warehouse/storage environments.

GE IC754TOOL003: IDC Termination Tool – Optional tool for ensuring consistent IDC connector termination (recommended for large-scale installations).

GE IC693PCM311LT: 90-30 Extended-Temperature Serial Module – Works with GE IC754CSL12CTD for serial communication in harsh-temperature warehouses (-30°C to +60°C).

GE Cable Labeling Kit (IC754LAB002): Pre-printed serial labels – Identifies GE IC754CSL12CTD conductors (Tx, Rx, GND) for faster troubleshooting.

Installation, Commissioning and Maintenance Instructions

Installation preparation: Before installing GE IC754CSL12CTD, confirm compatibility with target GE devices (e.g., GE IC693TCM302, GE IC200NDR001-24). Ensure the environment meets -30°C to +85°C and avoid routing the cable near high-voltage lines (>240V AC) or direct water immersion (IP65 does not protect against submersion). Required tools: Flathead screwdriver (for connector lock release), wire strippers (for 22 AWG copper), ESD-safe gloves, and a digital multimeter (with continuity testing). Safety precautions: Power off all connected devices; align the connector keyway with the device port to avoid damage.

Installation process: Strip 6mm of insulation from the cable’s conductors (avoid damaging strands), then insert the wire bundle into the IDC connector—press until a “click” confirms termination. Align the male connector of GE IC754CSL12CTD with the device’s female port (match keyway), then push to engage the snap-lock. Route the cable with a minimum bend radius of 40mm (to prevent conductor breakage) and secure with standard cable ties. For serial applications, verify conductor alignment (Green=Tx, Yellow=Rx) to avoid communication errors.

Commissioning: Power on connected devices; use a multimeter to test continuity between conductors (ensure no short circuits). For serial communication, send a Modbus RTU test command (e.g., read sensor data) and confirm error-free reception. Check EMI immunity by monitoring signal stability near industrial equipment—if minor noise occurs, re-route the cable away from the EMI source (single-layer shielding may require simple routing adjustments).

Maintenance suggestions: For daily operation, inspect GE IC754CSL12CTD’s connectors for dust or loose locks (clean with a dry cloth if needed). Every 12 months, check cable insulation for cracks (replace if PVC shows signs of UV damage) and retest continuity. For IDC connectors, avoid repeated mating/unmating (limit to 500 cycles); if a connector fails, replace the entire cable (IDC termination is not field-repairable). If serial communication drops, first check connector alignment and conductor continuity before replacing the cable.

Service and Guarantee Commitment

GE IC754CSL12CTD is backed by a 24-month manufacturer’s warranty from GE, covering defects in materials (shielding, insulation, connectors) and serial signal performance under normal industrial use. If GE IC754CSL12CTD fails within the warranty period (e.g., connector breakage, shielding failure), GE will replace the cable free of charge, including standard shipping for non-critical systems.

GE provides practical support for GE IC754CSL12CTD, including 24/7 online resources (installation guides, compatibility charts, troubleshooting FAQs) and email/phone support during business hours. For customers with large-scale deployments (100+ cables), GE offers optional bulk pricing and delivery scheduling to align with project timelines—reducing procurement costs and ensuring on-time installation.

To extend GE IC754CSL12CTD’s lifespan, GE recommends avoiding direct exposure to UV light (use cable covers in outdoor-facing areas) and limiting mating cycles to 500. This commitment reflects GE’s focus on delivering value-driven connectivity solutions, ensuring GE IC754CSL12CTD provides reliable, cost-efficient serial connectivity for 5+ years in industrial environments.