Full 12-month warranty
Available for dispatch immediately
We deliver worldwideDescription
Product Overview
The GE IC660BBD025 is a highly adaptable and reliable digital I/O module, an integral part of GE’s industrial automation portfolio. As a key component in the Genius I/O series, the GE IC660BBD025 is designed to interface between industrial control systems and a wide range of field devices, ensuring seamless data transfer and control.
This module features 32 sink – type I/O circuits, which can be flexibly configured according to the specific requirements of the industrial process. Whether it’s collecting input signals from sensors such as proximity switches or controlling output devices like relays and solenoids, the GE IC660BBD025 offers the versatility needed for diverse automation scenarios. It is well – suited for applications in various industries, from manufacturing plants to power generation facilities, where accurate and efficient handling of digital signals is crucial for smooth operation. With its robust design and advanced functionality, the GE IC660BBD025 significantly contributes to enhancing the performance and reliability of industrial automation systems.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | IC660BBD025 |
| Manufacturer | GE |
| Product Type | Digital I/O Module |
| Input Voltage Range | 4.9 – 5.3 VDC (for 5 V nominal), 10 – 30 VDC (for 12/24 V nominal) |
| Load Current per Circuit | 0.5 A |
| Inrush Current | 4 A (up to 10 ms) |
| Total Output Current Capacity | 16 A |
| Isolation Voltage (Block – to – Block) | 850 V |
| Number of Channels | 32 |
| Input Signal Processing Time | 1.4 ms |
| Optional Filter Time | 1 – 100 ms |
| Heat Dissipation | 11 W with 8 inputs active, 18 W with 32 inputs active |
| Operating Temperature | 0 °C – 60 °C |
| Storage Temperature | – 40 °C – 100 °C |
| Humidity | 5% – 95% (non – condensing) |
| Dimensions (H x W x D) | 22.4 cm x 9.1 cm x 11.9 cm |
| Weight | Approximately 1.8 kg |
IC660ELB912G
Main Features and Advantages
Flexible Configuration: The 32 – circuit design of the GE IC660BBD025 allows for extensive configurability. These circuits can be set up as inputs, outputs, or outputs with feedback. For example, in a manufacturing assembly line, some circuits can be configured to receive signals from sensors that detect the presence of components, while others can be used to control the actuators that move and assemble those components. This flexibility enables it to be tailored precisely to the unique requirements of different industrial processes.
High – Speed Signal Processing: With a rapid input signal processing time of 1.4 ms, the module can quickly respond to changes in the industrial environment. In high – speed production lines, such as those in the automotive or electronics industries, this quick response time ensures that the control system can make timely decisions. The optional filter time, ranging from 1 – 100 ms, helps to eliminate electrical noise and interference, ensuring the accuracy of the input signals.
Robust Diagnostic and Protection: The module comes equipped with advanced diagnostic features. LED indicators for unit and I/O status provide real – time visual feedback on the module’s operation. It can detect switch failures and has self – protection mechanisms against overloads, short – circuits, and overheating. In harsh industrial settings, these protection features safeguard the module and connected devices, reducing the risk of damage and system downtime.
Reliable Communication: The GE IC660BBD025 supports the Genius communication protocol. This enables seamless integration with other GE PLCs, DCS systems, and Genius – compatible devices. In large – scale industrial complexes, it can communicate effectively with various components across the automation network, ensuring smooth data flow and coordinated control.
High – Speed Signal Processing: With a rapid input signal processing time of 1.4 ms, the module can quickly respond to changes in the industrial environment. In high – speed production lines, such as those in the automotive or electronics industries, this quick response time ensures that the control system can make timely decisions. The optional filter time, ranging from 1 – 100 ms, helps to eliminate electrical noise and interference, ensuring the accuracy of the input signals.
Robust Diagnostic and Protection: The module comes equipped with advanced diagnostic features. LED indicators for unit and I/O status provide real – time visual feedback on the module’s operation. It can detect switch failures and has self – protection mechanisms against overloads, short – circuits, and overheating. In harsh industrial settings, these protection features safeguard the module and connected devices, reducing the risk of damage and system downtime.
Reliable Communication: The GE IC660BBD025 supports the Genius communication protocol. This enables seamless integration with other GE PLCs, DCS systems, and Genius – compatible devices. In large – scale industrial complexes, it can communicate effectively with various components across the automation network, ensuring smooth data flow and coordinated control.
IC660ELB912G
Application Field
Manufacturing Industry: In manufacturing plants, the GE IC660BBD025 is widely used. For instance, in a food and beverage production line, it can be used to control the filling and capping machines. Inputs from sensors can detect when a bottle is in the correct position, and the module can then activate the output to control the filling and capping operations. In a metal fabrication plant, it can control the operation of robotic arms, receiving input signals about the position of the workpiece and sending output commands to move the robotic arm precisely.
Power Generation: In power plants, whether they are thermal, hydro, or wind – powered, this module plays a crucial role. In a thermal power plant, it can be used to monitor and control the opening and closing of valves. Input signals from pressure sensors can be received by the module, and it can then send output signals to control the actuators that operate the valves. In a wind power plant, it can control the pitch and yaw of wind turbine blades. Inputs from wind direction and speed sensors are processed, and the module sends commands to adjust the blade angles for optimal energy capture.
Industrial Automation in General: In any industrial setting where automation is implemented, the GE IC660BBD025 is a valuable asset. In a packaging industry, it can control the operation of packaging machinery, ensuring accurate filling, sealing, and labeling. In a chemical plant, it can be used to control the flow of chemicals by monitoring sensors and controlling valves. Its ability to handle digital signals effectively makes it suitable for a wide range of industrial applications, improving the overall efficiency and reliability of industrial processes.
Power Generation: In power plants, whether they are thermal, hydro, or wind – powered, this module plays a crucial role. In a thermal power plant, it can be used to monitor and control the opening and closing of valves. Input signals from pressure sensors can be received by the module, and it can then send output signals to control the actuators that operate the valves. In a wind power plant, it can control the pitch and yaw of wind turbine blades. Inputs from wind direction and speed sensors are processed, and the module sends commands to adjust the blade angles for optimal energy capture.
Industrial Automation in General: In any industrial setting where automation is implemented, the GE IC660BBD025 is a valuable asset. In a packaging industry, it can control the operation of packaging machinery, ensuring accurate filling, sealing, and labeling. In a chemical plant, it can be used to control the flow of chemicals by monitoring sensors and controlling valves. Its ability to handle digital signals effectively makes it suitable for a wide range of industrial applications, improving the overall efficiency and reliability of industrial processes.
Related Products
GE IC660BBD024: This is a source – type I/O module. While the GE IC660BBD025 is a sink – type module, the IC660BBD024 provides current to the field devices, as opposed to the IC660BBD025 which receives current. They are often used in complementary ways in industrial control systems depending on the requirements of the connected devices.
GE IC660TBD025: It belongs to the same Genius I/O series. Although details about its differences are scarce, it likely has variations in terms of circuit configuration, signal handling capabilities, or physical form factor, making it suitable for different industrial applications compared to the GE IC660BBD025.
GE IC660EBD025: Another module in the series, it may have enhanced features such as more advanced communication capabilities or additional diagnostic functions. It could be designed for applications that require higher – level monitoring and control within the industrial automation system.
GE PLC Controllers: These controllers work in tandem with the GE IC660BBD025. The PLC controllers execute the control logic based on the input signals received by the IC660BBD025 module and send output commands back to it for controlling field devices.
GE Industrial Sensors: Sensors like proximity sensors, pressure sensors, and temperature sensors can be connected to the GE IC660BBD025. Different types of sensors provide various input signals related to the industrial process, which the module then processes and relays to the control system.
GE IC660TBD025: It belongs to the same Genius I/O series. Although details about its differences are scarce, it likely has variations in terms of circuit configuration, signal handling capabilities, or physical form factor, making it suitable for different industrial applications compared to the GE IC660BBD025.
GE IC660EBD025: Another module in the series, it may have enhanced features such as more advanced communication capabilities or additional diagnostic functions. It could be designed for applications that require higher – level monitoring and control within the industrial automation system.
GE PLC Controllers: These controllers work in tandem with the GE IC660BBD025. The PLC controllers execute the control logic based on the input signals received by the IC660BBD025 module and send output commands back to it for controlling field devices.
GE Industrial Sensors: Sensors like proximity sensors, pressure sensors, and temperature sensors can be connected to the GE IC660BBD025. Different types of sensors provide various input signals related to the industrial process, which the module then processes and relays to the control system.
Installation and Maintenance
Pre – installation preparation: Before installing the GE IC660BBD025, ensure that the power supply to the industrial control system is switched off to prevent electrical accidents. Check the installation environment to ensure it meets the module’s temperature (0 °C – 60 °C) and humidity (5% – 95% non – condensing) requirements. Inspect the module for any visible signs of damage during transportation. When connecting wires, use the appropriate wire gauges as per the module’s specifications to ensure proper electrical conductivity and safety. Also, verify the compatibility of the GE IC660BBD025 with other components in the system, such as the PLC and other I/O modules.
Maintenance recommendations: Regularly monitor the GE IC660BBD025 using the LED indicators. Check for any abnormal status lights, which could indicate issues such as input or output failures. Clean the module periodically to remove dust and debris, especially in dusty industrial environments, as these can affect the module’s performance. If any problems occur, refer to the product manual for troubleshooting steps. In case of component failures, replace the faulty parts with genuine GE – approved components to maintain the module’s performance and reliability.
Maintenance recommendations: Regularly monitor the GE IC660BBD025 using the LED indicators. Check for any abnormal status lights, which could indicate issues such as input or output failures. Clean the module periodically to remove dust and debris, especially in dusty industrial environments, as these can affect the module’s performance. If any problems occur, refer to the product manual for troubleshooting steps. In case of component failures, replace the faulty parts with genuine GE – approved components to maintain the module’s performance and reliability.
Product Guarantee
GE offers a comprehensive product guarantee for the GE IC660BBD025. The module undergoes strict quality control during the manufacturing process to meet high – industry standards. GE provides a warranty period, during which, if there are any defects in materials or workmanship, they will repair or replace the module free of charge. Their team of technical experts is available around the clock to offer support for installation guidance, configuration assistance, and troubleshooting. This reflects GE’s confidence in the product’s quality and its commitment to ensuring customer satisfaction in industrial automation applications. Whether it’s a small – scale industrial setup or a large – scale manufacturing plant, customers can rely on the GE IC660BBD025 and the support provided by GE to keep their operations running smoothly.
We've got you covered
We give you access to a global supply of automation parts at your fingertips, ensuring that manufacturers around the world can avoid unnecessary downtime and continue to do what they do best – making our world possible.
Full 12-month warranty on all components- Dedicated after-sales support
- Same-day dispatch on 1000s of parts
- All units are fully tested
Full 12-month warranty on all componentsContinue Searching
We're here when you need us
What happens next?
- 1. Email confirmation
You will get an email confirming that we have received your enquiry. - 2. Dedicated Account Manager
One of our team will be in touch to confirm your part(s) specification and condition. - 3. Your quote
You will receive a comprehensive quote tailored to your specific needs.
